AI in Manufacturing: Why Most Initiatives Fail & How to Deliver Real Engineering Value
This article builds on discussions from the “AI, Ethics and Manufacturing” event hosted by the Manufacturing Technical Network in collaboration with the Mersey & West Cheshire Local Network and the AI Technical Network, which took place on 27 January 2026. The session explored the practical realities of implementing AI in manufacturing – moving beyond ambition and into execution. What became clear is that the challenge is no longer understanding AI – it’s making it work where it actually matters. The technology is advancing rapidly, and its potential is widely recognised. The real difficulty lies in applying it effectively within operational environments, where processes are complex, data is imperfect, and decisions carry real consequences. In one manufacturing facility, a production line…