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Any similarity between an EVC point and a socket for a refrigerated cargo container?

Unless things have changed since I retired in 2002, I am curious regarding the similarity between an EVC point and a socket for a refrigerated cargo container.


On board ship, refrigerated cargo containers were simply plugged in to the ships electrical system. 3-phase, 3-wire plus earth, so a 4-pole plug and socket. The acceptable voltage being 380 to 460v 60 or 50 Hz. Most ships being 60 Hz, but some I sailed on had been designed for possible MOD charter and were 50 Hz. (there were some dual voltage containers, ie for 3-phase 230 volt supplies which some ships had.)


The lowest power consumption was for frozen cargo, whereas cargo which was carried chilled or even warm, due to fresh air requirements rather than recirculation, resulted in higher power consumption.


Considering that the container was connected via 10 metre or so cable, this looks similar to an EVC connection?  In rough weather, I have experienced heavy seas over the deck causing cables to be ripped out at the container end and when the weather subsided, I found that the doors of a container full of French Fries were having some cooked on deck by a fizzing broken cable.


Circuit protection either three cartridge fuses or a MCB, never came across any RCDs. Some ships fed the sockets directly off the main 440v bus, so an earth fault on a container, usually the defrost heater, would show as an earth on the ship's main 440v bus, other ships had the luxury of a number of isolating transformers. A quick Google tells me that some ships can carry 500 refrigerated containers, some more. This explains why my last ship generated at 6.6 kV.


Containers held on the quay side were plugged into pillars and I guess the same for when containers were at their destination, or awaiting stuffing. I never saw one of these in those days https://catalog.eslpwr.com/wp-content/pdfs/s_3500-02.pdf but certainly looks serious.


Yet the requirements suggested in  http://digitalfizz.com/cargostore/wp-content/uploads/Reefer_Power.pdf of RCD protection and under volt release, seems less stringent to that for a EVC point?


Clive

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  • Difficult to say whether they arrive on board with an electrical test certificate. All containers are supposed to have certificates and if they are reefer containers this will include the electrics, and should be subject to periodic inspection, but......


    When you are unloading/loading thousands of containers in a port (in the space of less than a day) who is checking the certification? This is probably eased with modern systems using blockchain tracking of each container but checking each one is still a challenge.


    With regard to the use of three wire/four wire distribution for the reefer sockets, some companies insist on it (e.g. Maersk - but their ships have a significant reefer capacity, numbered in the thousands, though they are cagey about just how many) while others don't. The basic deciding factor is how much does it cost to find an earth fault and fix it (during the life of the ship) compared to how much does it cost to install transformers. The fewer reefer sockets the less likely to have transformers.


    RCDs are very uncommon on ships since most have IT systems which means the RCD may not provide any protection. Reefer sockets fed via a transformer with an earthed neutral on the secondary side provide an exception, but as Clive says, the most common fault is through sea-water ingress (or more likely green sea damage) resulting in an earth fault. The plugging and unplugging are not carried out live so there should be no danger to personnel. It is further complicated by the fact that you would need the RCDs to be out on deck (or at least in deckhouses) and therefore need to monitor the supplies to make sure an RCD trip didn't result in the cargo being ruined. If you have one RCD per circuit then that is a lot of detection while if you have one RCD per block of sockets I would be surprised if you were able to get it to stay in. The current arrangement, with large MCCBs used to feed multiple sockets having trip detection means that there is some testing to find the faulty circuit on a trip, but it is probably a block of 12 or 24 reefers.


    On the whole I think that there is not a great deal of commonality between this and EVC points, since EVC points are accessible to the general public, they are plugged/unplugged with much greater frequency and generally by non-trained personnel (though on a ship the level of training of the personnel may be sometimes questionable), and the earthing is not the same since a container is in direct contact with the ship's metal structure while an EV is sitting on insulating rubber tyres.


    Alasdair
Reply
  • Difficult to say whether they arrive on board with an electrical test certificate. All containers are supposed to have certificates and if they are reefer containers this will include the electrics, and should be subject to periodic inspection, but......


    When you are unloading/loading thousands of containers in a port (in the space of less than a day) who is checking the certification? This is probably eased with modern systems using blockchain tracking of each container but checking each one is still a challenge.


    With regard to the use of three wire/four wire distribution for the reefer sockets, some companies insist on it (e.g. Maersk - but their ships have a significant reefer capacity, numbered in the thousands, though they are cagey about just how many) while others don't. The basic deciding factor is how much does it cost to find an earth fault and fix it (during the life of the ship) compared to how much does it cost to install transformers. The fewer reefer sockets the less likely to have transformers.


    RCDs are very uncommon on ships since most have IT systems which means the RCD may not provide any protection. Reefer sockets fed via a transformer with an earthed neutral on the secondary side provide an exception, but as Clive says, the most common fault is through sea-water ingress (or more likely green sea damage) resulting in an earth fault. The plugging and unplugging are not carried out live so there should be no danger to personnel. It is further complicated by the fact that you would need the RCDs to be out on deck (or at least in deckhouses) and therefore need to monitor the supplies to make sure an RCD trip didn't result in the cargo being ruined. If you have one RCD per circuit then that is a lot of detection while if you have one RCD per block of sockets I would be surprised if you were able to get it to stay in. The current arrangement, with large MCCBs used to feed multiple sockets having trip detection means that there is some testing to find the faulty circuit on a trip, but it is probably a block of 12 or 24 reefers.


    On the whole I think that there is not a great deal of commonality between this and EVC points, since EVC points are accessible to the general public, they are plugged/unplugged with much greater frequency and generally by non-trained personnel (though on a ship the level of training of the personnel may be sometimes questionable), and the earthing is not the same since a container is in direct contact with the ship's metal structure while an EV is sitting on insulating rubber tyres.


    Alasdair
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