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Minimum values of insulation resistance

What is the science behind the 1 MOhm minimum insulation resistance? What is the basis for this particular value?
  • Indeed - and if it came to a choice, I'd rather forego the insulation test in favour of a thorough inspection. Eyes, ears fingertips and nose can be very good at detecting things meters can miss.

    I think a few years ago there was a discussion about which test was the most important, in a sort of Desert Island Discs way ' if you could only take one meter with you ?' sort of way. We decide that an R2 test was the most useful, as any other fault would become  obvious in a safe way on switch on.

    I think for PAT or EICR then similar considerations often apply.

  • Zoomup:




    Wombat:

    What is the science behind the 1 MOhm minimum insulation resistance? What is the basis for this particular value?




    The value was chosen because it is a nice round figure and easily remembered. 98759.3k Ohms just would not do. It was set to limit current leakage to safe levels and not waste electricity. In fact in the 14th edition wiring regs. fixed wiring was to have an insulation resistance of at least 1 Meg Ohm, but disconnected apparatus could have a minimum insulation resistance of 0.5 MegOhms if the apparatus had no British Standard. Actually our "modern" regs some years ago also specified just a 0.5MegOhm value. (16th Edition, 2001, Table 71A.


    Z.


     




    Thank you for this comment. Where you mentioned "It was set to limit current leakage to safe levels.." What was the criteria for determining the safe level?


    Referring to  IEC/TR 61200-413, a touch voltage of 50V can be sustained by a person indefinitely. (dry conditions) Using an average body resistance of 2000 Ohms gives a current of 25 mA.ac


    Referring to IEC/TR 60479-1 25 mA is in the AC-3 region
    Strong involuntary muscular contractions. Difficulty in breathing. Reversible

    disturbances of heart function. Immobilization may occur. Effects increasing

    with current magnitude. Usually no organic damage to be expected


    So that is considered acceptable and presumably the rationale behind the 30mA RCD


    If we go to the parallel DC curves in the DC-2 region which is less hazardous than the DC-3
    Involuntary muscular contractions likely especially when making, breaking

    or rapidly altering current flow but usually no harmful electrical

    physiological effects


    And we use say 25mA dc to parallel the 25mA ac.


    With a 500V DC Megger and a 25mA leakage current we get 20000 Ohms insulation resistance.


    So the numbers do not stack up on what is considered safe.


     

  • We measure conductor to conductor IR and not surface to conductor. (Granted metal containment systems will be earthed.)


    In a new installation, we expect hundreds of MΩ. For periodic testing, it is not so much the absolute value, but any change which is of interest. (Assuming that previous reports are available.) If we get a result around 1 MΩ now, it has probably been falling and may well continue to fall. In any test regime, an acceptable value must take account of any expected change before the next test. It follows that the pass value will be above the minimum safe value. IMHO, a margin of a factor of 10 would not be unreasonable.


    Or Zoomup may be correct - it was simply a reasonable engineering judgment.

  • Chris Pearson:

    We measure conductor to conductor IR and not surface to conductor. (Granted metal containment systems will be earthed.)




    I would expect the IR test to be each conductor to each other conductor and each conductor to earth, since if you only measure conductor to conductor, one of the two conductors could have very low insulation to earth and you wouldn't know.


    I don't think the figure of 1 MΩ is related to safe currents for personnel (though possibly someone will come up with proof that it is) as that is protected against by the RCD rather than by maintenance of the insulation. A figure of zero means you have a (potential) earth fault or short circuit while a very high figure means everything is ok. Somewhere in between it will be necessary to do something to prevent the earth fault/short circuit and a nice round figure of 1 MΩ is probably as good as any. As Chris says, it is the change that is of most interest. If the last reading was 4 MΩ and today's reading is 3 MΩ, whether I would be worried would depend on whether the last reading was five years ago or yesterday.

  • We measure live to live with the circuit disconnected at the distribution board/ consumer unit.


    But when we measure lives to earth the circuit protective conductor should be connected to the main earth terminal with all the installation earthing in place to hopefully pick up any earth fault between the lives and anything they may come into contact with that is or maybe close to earth potential. 


    If you see a YouTube video of a circuit being insulation tested with the lives and CPC all disconnected it is wrong, the CPC should be terminated into the earth bar with the tester clip attached to the earth bar or similar.


    Andy Betteridge
    • Many moons ago I used to set a figure of 10megs , anything below treat with caution in an existing installation


  • AJJewsbury:




    original requirement was based on a fraction of the total load the installation was to be loaded with. 



    That sounds like the old Electricity Supply Regulations - they permitted a maximum leakage of one ten thousandth part of the installation's max demand. (e.g. 10mA for a 100A single phase supply). I'm struggling to equate that to 1 MΩ though.


    Earlier regs did have various different ways of calculating the IR limit - often based on the number of points.


       - Andy.

     




    Extract from the old forum...


    Keith,


    As I'm sure you're well aware , it is a requirement of BS7671 that any socket outlet that may be used for portable equipment outdoors to be protected by a 30mA RCD, I interpret this as all sockets on the ground floor of a building. What you describe sounds unusual, I would suspect that the leakage current of the connected equipment is too high & therefore causing nuisance tripping.


    Electricity Supply Regulation 26 indicates that the level of earth leakage current should not normally exceed one ten thousandth part of the installation maximum demand (for example, 10 mA earth leakage current for an installation with a maximum demand of 100 A). Data processing equipment is likely to have a higher leakage current than this, so special regulations become necessary. Foremost is the requirement that where earthing is used for functional purposes (to allow the filters to do their job) as well as protective purposes, the protective function must take precedence. When the earth leakage current is high, serious shocks are likely from accessible conductive parts which are connected to a protective conductor which is not itself solidly connected to the main earth terminal.


    Where an installation having more than one item of stationary equipment with earth leakage current exceeding 3.5 mA is protected by an RCD the sum of the earth leakage currents due to data processing equipment must not exceed 25% of the device tripping current.


    It would be interesting to know what the actual measured earth leakage current was on each cct & did the RCBO's pass the 15mA test with the load disconected?


    Regards,


    Alan


    ahr35181


    Posts: 492

    Joined: 18 January 2003

     

  • I have done the inspection and testing in a three storey house today, on the job sheet it said to reinstall the hall light as well.


    The tenant said the hall light had been taken down because the shower was leaking and water was running down through the light fitting, the tenant said he had an electric shock whilst he was in the shower, so an electrician had taken the light fitting down.


    Then he went on to say he had also had an electric shock when touched the dishwasher and another electrician had replaced the plug socket in the back of the cupboard under the sink, though it looks original to me.


    There is a 30 mA DP RCD upfront of the old Square D consumer unit with BS3871 MCBs, so I turned the RCD off along with the CU main switch and did a 250 volt insulation test of the whole installation lives to earth  with everything connected, 0.00 Mohm absolutely no resistance at all.


    So I tested the RCD with the CU main switch off, tested perfectly both on time tests and the ramp test, tripping at 25 mA.


    I now had a C1 to start the list of observations and I knew the tenant had been shocked whilst using the shower and dishwasher. So it was a case of either find send fix it or advise that the installation needed to be isolated. A couple of hours later after breaking the installation down  I was replacing the socket circuit cable drops behind the central heating boiler that the plumber had drilled whilst installing the boiler some years ago creating an 8 ohm resistance fault between the neutral and CPC on one leg of the ring.


    It is now all sorted out, but I am pondering two things, first that the healthy RCD didn’t trip despite a zero insulation test result, secondly that appears that two electricians went to investigate two different electric shock events at different times and presumably neither of them did a global insulation test.


    Andy Betteridge 

  • "...two electricians went to investigate two different electric shock events at different times and presumably neither of them did a global insulation test."


    They were unprofessional in their attitude and work, and just wanted to get out quickly. You are professional, dedicated, conscientious and competent Andy, and a credit to our industry.


    Z.
  • The NE fault may not trip an RCD if the fault path impedance is high enough. Here you are putting the 8 or so ohms of the fault across one of the two coils in the RCD ( and that reading is such a funny no.  it may well be quite variable from day to day if it is a rusty screw not really touching copper cores very well that creaks and groans as the boiler heats up).


    If the RCD coil is say 0.1 ohms and the fault path shunting it is indeed 8 ohms, then the current will split in the ratio of 80:1 - the imbalance seen by the RCD  may not have reached 25mA if the flat was never heavily loaded, for example  20A was running down the live sensing coil of the RCD and 79/80 of 20A down the neutral sensing coil would give an imbalance of 20A/80 - which is about 25mA.


    I have seen RCDs that seem to fire off in a load dependent way because of this sort of situation - and maybe if it only happened once or twice the occupant reset it and kept quiet having assumed they had overloaded something a bit.


    As you say, it seems that both sparks before you were keen to get in and out a bit quick and do the minimum of investigation. Or maybe to be charitable, perhaps on that day the rusty screw was not in such good contact. However, after a reported shock, I'd hope you might expect a bit more rigour than the minimum.


    (and that is why we check at 500V if we can, not with cheap general purpose meter with a 9V battery - which will find dead shorts and opens, but maybe not a scratchy contact where a few extra volts break the oxide barriers and reveal things like this.)