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Pan head or countersunk screws

Hi all

Further to a question I posted yesterday regarding using hex head bolts to fix steel trunking to unistrut, some others used dome head gutter bolts instead. These are presumably used so that they potentially damage the cables less than a hex head bolt. Following on from this, what type of screws do others use when fixing steel trunking for example to a block wall. Would you opt for countersunk or panhead screws? Different contractors I have worked with use both and I must admit that on larger steel trunking, the odd red rawlplug occasionally along its length doesn’t fill me with much confidence when the trunking could potentially be full of cable which would be quite a weight. On a recent job with steel trunking I used frame fixings( some call them concrete screws). Basically screws into a predrilled hole in the clockwork and has a countersunk torx head, no rawlplug required.I used these with a large flat washer and it took a great gold but I suppose my question remains are countersunk or panhead screws best (or specified) for fixing trunking or other accessories containing cable?


thanks
Parents
  • I must admit I have never quite understood the use of gutter bolts and square nuts (on the outside) with trunking. "Proper" nuts have not been square since the 19th century, and why they are favoured by some electricians appears to be hidden in the long lost past. The usual reason for gutter bolts (sometimes as long as 50mm) seems to be that the job is being made as difficult as possible, in that it is almost impossible to hold the head still when tightening to a suitable torque, without the use of pliers or more complex tools, and electricians cannot be bothered to source bolts of the correct length. 5mm long conventional hex bolts and nuts have little or no thread exposed and can be fitted and tightened with a spanner and socket, using an impact driver if you have one, about 10 seconds each. If you want a bit more length tolerance simply use nylock nuts. Trunking cables should not be "drawn in" anyway as there are still sharp edges to bends and cut lengths, but placed in carefully, when no cable damage will occur. Proper bolt threads and ends are not at all sharp, and star washers under the nut will make much better electrical connections, probably with 6mm bolt length. Countersinks are impossible in sheet metal of 1 or 1.2mm thickness unless very tiny bolts (m3) are used and there is no drilling tolerance available. The question is why use gutter bolts (at huge prices from the wholesaler) when the proper engineering ones are cheaper and readily available (although Screwfix does not have the short lengths, although fixings wholesalers do). A Brummie screwdriver for trunking work is a bodgers tool!
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  • I must admit I have never quite understood the use of gutter bolts and square nuts (on the outside) with trunking. "Proper" nuts have not been square since the 19th century, and why they are favoured by some electricians appears to be hidden in the long lost past. The usual reason for gutter bolts (sometimes as long as 50mm) seems to be that the job is being made as difficult as possible, in that it is almost impossible to hold the head still when tightening to a suitable torque, without the use of pliers or more complex tools, and electricians cannot be bothered to source bolts of the correct length. 5mm long conventional hex bolts and nuts have little or no thread exposed and can be fitted and tightened with a spanner and socket, using an impact driver if you have one, about 10 seconds each. If you want a bit more length tolerance simply use nylock nuts. Trunking cables should not be "drawn in" anyway as there are still sharp edges to bends and cut lengths, but placed in carefully, when no cable damage will occur. Proper bolt threads and ends are not at all sharp, and star washers under the nut will make much better electrical connections, probably with 6mm bolt length. Countersinks are impossible in sheet metal of 1 or 1.2mm thickness unless very tiny bolts (m3) are used and there is no drilling tolerance available. The question is why use gutter bolts (at huge prices from the wholesaler) when the proper engineering ones are cheaper and readily available (although Screwfix does not have the short lengths, although fixings wholesalers do). A Brummie screwdriver for trunking work is a bodgers tool!
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