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Fireproofing in cable calculations

Hi


I wondered if I could ask help from the forum with a long overdue project for the C&G2396 course. Struggling a bit.


In a nutshell, how would you derate for fireproofing when a circuit goes from room to room?


It's a lighting circuit wired in 1.5mm singles in steel conduit, passing through several internal concrete block walls, within the screed across floors and up and across wall chases to wall-mounted light fittings.


I gather concrete walls should be at least 90mm thick (Googling), so every time the conduit goes through a wall I guess it would be surrounded by 100mm thermal insulation (derating factor 0.78, Reg 523.9) because of the fire-proofing around the conduit. I thought maybe I should use this on top of Ref Method B for the bits in the screed and wall chases (59B non-sheathed or single-core cables in conduit in masonry). 0.78 x (16.5/19.5) = 0.66 [using Table 4D2A 1.5mm single will carry 19.5A clipped direct, 16.5A Ref Method B].


But then I worried that I should use Ref Method A (1A non-sheathed cables in conduit in thermally insulated wall) because of the fire-proofing. 14/19.5=0.72 [using Table 4D2A 1.5mm single will carry 19.5A clipped direct, 14A Ref Method A]. I was surprised it resulted in a better deal, as I'd been taught Ref Method A was the worst case scenario.


So I think I have it quite wrong.


...Also if Ref Method A makes sense here then doesn't that mean you wouldn't be able to use anything other than Ref Method A (worst case scenario) for any system that passes from room to room, anywhere at all?


Yes, I think I have it very quite wrong.


Any help would be greatly appreciated,


Suki

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  • The problem isn't particularly widespread - most internal walls aren't required to act as fire barriers - e.g. in most homes the entire house would be one fire compartment - even in larger homes with three or more floors it's often only the floors/ceilings or possibly walls surrounding stairwells that need specific fire resisting properties. Even then when using small cables or steel conduit, the holes are usually filled with building material similar to the wall itself - e.g. mortar for masonry walls or wet plaster for plasterboard partitions - which easily maintain the fire resistance of the original wall. Very large conduits or trunking may need internal firestopping where they pass through a fire compartment wall - but that's quite rare for modest sized projects.


    I think you've already understood some of Dave's points about heat being dissipated along the length of the cable run with the reference to 523.9 - but note that the factors in table 52.2 are based on the cable ratings for method C - so you wouldn't simultaneously apply the de-rating of other installation methods that already take thermal insulation into account in some other way.


    Even where, say you were running cables in plastic conduit or trunking through a fire partition wall and needed something intumescent, rememeber there are many different firestopping and intumescent materials - and most are not as thermally insulating as mineral wool insulation - and just as importantly don't form a layer around that cable that's anything like as thick as the 'infinite plane' that's assumed by 523.9 - so in practice the cable will be able to loose some heat through the firestopping material into the centre of the wall.


    You do right you keep your wits about you on this problem though - modern methods of constructions often put thermally insulating materials in placed were they traditionally wouldn't have been even thought of - e.g. in internal stud partition walls around bathrooms (to reduce the appearance of condensation) or as acoustic insulation, especially between floors, which as a dense form of mineral fibre also happens to have good thermal insulating properties. But by and large it's easier and better to avoid running many cables through such areas - design out the problem rather than designing a solution.


        - Andy.
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  • The problem isn't particularly widespread - most internal walls aren't required to act as fire barriers - e.g. in most homes the entire house would be one fire compartment - even in larger homes with three or more floors it's often only the floors/ceilings or possibly walls surrounding stairwells that need specific fire resisting properties. Even then when using small cables or steel conduit, the holes are usually filled with building material similar to the wall itself - e.g. mortar for masonry walls or wet plaster for plasterboard partitions - which easily maintain the fire resistance of the original wall. Very large conduits or trunking may need internal firestopping where they pass through a fire compartment wall - but that's quite rare for modest sized projects.


    I think you've already understood some of Dave's points about heat being dissipated along the length of the cable run with the reference to 523.9 - but note that the factors in table 52.2 are based on the cable ratings for method C - so you wouldn't simultaneously apply the de-rating of other installation methods that already take thermal insulation into account in some other way.


    Even where, say you were running cables in plastic conduit or trunking through a fire partition wall and needed something intumescent, rememeber there are many different firestopping and intumescent materials - and most are not as thermally insulating as mineral wool insulation - and just as importantly don't form a layer around that cable that's anything like as thick as the 'infinite plane' that's assumed by 523.9 - so in practice the cable will be able to loose some heat through the firestopping material into the centre of the wall.


    You do right you keep your wits about you on this problem though - modern methods of constructions often put thermally insulating materials in placed were they traditionally wouldn't have been even thought of - e.g. in internal stud partition walls around bathrooms (to reduce the appearance of condensation) or as acoustic insulation, especially between floors, which as a dense form of mineral fibre also happens to have good thermal insulating properties. But by and large it's easier and better to avoid running many cables through such areas - design out the problem rather than designing a solution.


        - Andy.
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