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Ever thought about ... ?

I was asked a series of interesting questions this week about fault protection and overload protection for a particular application. Some of these really make you think, and the physics doesn't always lead you where you think you'd go.


Dropping out of all this, was me pointing out something interesting which I wonder whether it's ever crossed the minds of contributors to this Forum ... so here goes.


Ever thought about what, in typical UK installations, protects the electronics in a plug-in [to a standard BS 1363-2 socket-outlet] phone charger / wall-wart type power converter against:

(a) Fault current (consider both cases of L-N and L-PE); and

(b) Overload current ?





Parents
  • gkenyon:
    Ever thought about what, in typical UK installations, protects the electronics in a plug-in [to a standard BS 1363-2 socket-outlet] phone charger / wall-wart type power converter against:

    (a) Fault current (consider both cases of L-N and L-PE); and

    (b) Overload current ?


    A very good question!


    Yes - I have thought of it (with some worry), and have wondered how many manufacturers give it a moment's thought and what standards there are for this case.  The last time was just last weekend, when I got a new wifi box whose adaptor gave a choice of a UK or Euro plug end to clip onto it.  I wondered how many manufacturers realise that in contrast to the Euro plugs, which are likely to have 10 A to 16 A protection probably by a good fuse or an MCB, the UK socket might even have 45 A protection (extreme cooker-socket) or a BS3036 fuse. The BS1363 standard grew up at a time when everything could be expected to have a fused plug.  I'm not aware of any other system in the world that has such high current.  

    (I don't have access to BS3036 .. is a maximum let-through specified? It would amaze me if it's not a good deal higher in the 'hundreds to thousand-or-two' amps range, compared to modern MCBs or good [shaped element and sand] fuses).


    Overload doesn't seem very important: even 3A plug fuses aren't a serious overload protection for small electronics.  Most 'wall wart' adapators I've seen don't even have a metal PE pin, so high L-PE currents wouldn't arise.  But L-N short-circuit faults such as condensation and tracking, a flying lead from a plug pin breaking at the solder and touching the others, etc, don't sound nice.  I'd not feel too bad about a B or C MCB of 32 A, but worse about the BS3036 fuses.  I accept it's unlikely that these events would happen, and likely they could blow themselves out without much damage beyond the plastic box. But I seriously wonder whether even reputable manufacturers supplying the UK realise the conditions.  If anyone would have a good idea of what requirements there are in standards covering wall warts, I think you would!  (I'm often impressed by your standards awareness): is there anything that covers all such devices and requires suitable tolerance of high protection settings? That would be comforting.

     


Reply
  • gkenyon:
    Ever thought about what, in typical UK installations, protects the electronics in a plug-in [to a standard BS 1363-2 socket-outlet] phone charger / wall-wart type power converter against:

    (a) Fault current (consider both cases of L-N and L-PE); and

    (b) Overload current ?


    A very good question!


    Yes - I have thought of it (with some worry), and have wondered how many manufacturers give it a moment's thought and what standards there are for this case.  The last time was just last weekend, when I got a new wifi box whose adaptor gave a choice of a UK or Euro plug end to clip onto it.  I wondered how many manufacturers realise that in contrast to the Euro plugs, which are likely to have 10 A to 16 A protection probably by a good fuse or an MCB, the UK socket might even have 45 A protection (extreme cooker-socket) or a BS3036 fuse. The BS1363 standard grew up at a time when everything could be expected to have a fused plug.  I'm not aware of any other system in the world that has such high current.  

    (I don't have access to BS3036 .. is a maximum let-through specified? It would amaze me if it's not a good deal higher in the 'hundreds to thousand-or-two' amps range, compared to modern MCBs or good [shaped element and sand] fuses).


    Overload doesn't seem very important: even 3A plug fuses aren't a serious overload protection for small electronics.  Most 'wall wart' adapators I've seen don't even have a metal PE pin, so high L-PE currents wouldn't arise.  But L-N short-circuit faults such as condensation and tracking, a flying lead from a plug pin breaking at the solder and touching the others, etc, don't sound nice.  I'd not feel too bad about a B or C MCB of 32 A, but worse about the BS3036 fuses.  I accept it's unlikely that these events would happen, and likely they could blow themselves out without much damage beyond the plastic box. But I seriously wonder whether even reputable manufacturers supplying the UK realise the conditions.  If anyone would have a good idea of what requirements there are in standards covering wall warts, I think you would!  (I'm often impressed by your standards awareness): is there anything that covers all such devices and requires suitable tolerance of high protection settings? That would be comforting.

     


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