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Process control systems

Hi,


I'm looking at some plant in the facility where I work, which uses a significant amount of energy. Some of it needs replacing because its worn out and I think its a good opportunity to look at the process and potentially upgrade the controls with a view to saving energy. 


I spoke to our energy advisor, which didn't give me a great amount of confidence.


It basically consists of systems that cool a liquid (cooling towers), move the product hydraulically, and stir the liquid. In total, there are 15 motors up to about 25kW and it all runs star-delta, manually controlled, part has a thermostat but that brings on the whole plant where only a small part could be on. 


I think a lot could be run with inverters, based on the process temperature and outside temperature, along with other inputs.


This is where it gets beyond me, I can describe how I want it to operate, and what I want to achieve, but all the people I speak to seem to fail to grasp the system as a whole, and can only focus on a tiny part, like 2 or 3 motors or pumps.


I'm obviously looking for a specialist but don't know what they would be called, or where to look. Does anyone know where or who i could speak to? 


Thanks
Parents
  • Thanks for the advice everyone, no matter the hour!


    I have been away for a few days, hence the late reply.


    I have started drawing out how the systems currently work, its fairly basic, the only rules we have is the start temperature of the tanks. Thats what dictates the product outcome. Some parts have a max or min flow rate, and a flow rate for maximum efficiency, so that is going to dictate some aspects. 


    I have always said its dead basic, but when I draw out the pumps and fans, it stops being basic!  The plant was never really designed as a whole, things have been added on, removed and extended, often using pumps we have had, so are likely oversized. At the moment, its a collection of parts that work independently and I want to bring it together as one system for maximum energy efficiency.



    Ill be back - Thanks
Reply
  • Thanks for the advice everyone, no matter the hour!


    I have been away for a few days, hence the late reply.


    I have started drawing out how the systems currently work, its fairly basic, the only rules we have is the start temperature of the tanks. Thats what dictates the product outcome. Some parts have a max or min flow rate, and a flow rate for maximum efficiency, so that is going to dictate some aspects. 


    I have always said its dead basic, but when I draw out the pumps and fans, it stops being basic!  The plant was never really designed as a whole, things have been added on, removed and extended, often using pumps we have had, so are likely oversized. At the moment, its a collection of parts that work independently and I want to bring it together as one system for maximum energy efficiency.



    Ill be back - Thanks
Children
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