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Cable sizing Query for Harmonic Filter

Hi, I'm looking for some advice on best practice & regulatory requirements in relation to the following project.

I have a main switchboard with a "future" PFC cubicle (ABB SACE EMAX E2.2H 3P+N 1250A EKIP TOUCH LSIG W/D); we are installing a Harmonic Filter (COMSYS ADF P300-360/480), which has a power rating of 249KVA (360A). The ADF is to be located within 25m cable run of the PFC feeder cubicle and I am proposing H07ZZ-F single core cables installed in trefoil (3+earth) as the supply cables. We have CT reference terminals available in a marshalling cubicle on the main switchboard monitoring the main incomer. The ADF has it’s own incoming fuses

My query is in relation to the proposed cable sizing versus the protection settings of the supply breaker. The most I can turn the ACB overload trip down is 0.4 x In (500A)…..Is it OK (reg compliant) to size the cables based on load rather than the minimum supply breaker setting…I’m proposing 1c 185mm (360A max with a derating factor of x1.3 to avoid overheating), Table 4F2A doesn’t have a specific example of 1c 185mm x3 for 3ph power and I am wondering do I need to change the 1250A ACB to an 800A (which I’d rather not do!)?
Any advice would be appreciated?

Regards, Seansasta
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  • Don't worry about the delay - even if you had come back sooner,  something funny with the software meant that I could not login to respond at all over Christmas anyway - just got a 'down for maintenance' message, and I assume by the lack of regular  posters until yesterday, a number of folk who do not login with google or whatever but actually type in a name and password were in the same boat .

    I know what you mean about the gut feel that it is better if the downstream cable should be rated at or above the breaker setting that feeds it... however it is not always required, and for big stuff it often is impractical - the cable to the house is protected at the substation by a fuse of many times the steady state rating, but the overload protection comes from the fuse at  the service head  end,  as to bring full sized 300mm2 wavecon or whatever  to the meter cupboard in every house and flat would be impractical in the extreme.

    This is a similar case.

    I suspect your 240mm cables will run pretty cool actually, you may even be able to drop a size, but I have not seen the route..

    (I think open air trefoil 240mmm reaches 90C with about 600A  based on this) and there is no need to worry about the 500A breaker setting, as there is overload protection at the load end.

    Even if there was not a load end fuse,  the likely fault condition is likely to be more or less 50Hz, sinewave, if one of the internal switching devices gets shorted or stuck 'on'. As the skin effect thing will only apply to fast changing waveforms, so you do not need the additional de-rating  of 1.3 during faults (!).


    Mike.

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  • Don't worry about the delay - even if you had come back sooner,  something funny with the software meant that I could not login to respond at all over Christmas anyway - just got a 'down for maintenance' message, and I assume by the lack of regular  posters until yesterday, a number of folk who do not login with google or whatever but actually type in a name and password were in the same boat .

    I know what you mean about the gut feel that it is better if the downstream cable should be rated at or above the breaker setting that feeds it... however it is not always required, and for big stuff it often is impractical - the cable to the house is protected at the substation by a fuse of many times the steady state rating, but the overload protection comes from the fuse at  the service head  end,  as to bring full sized 300mm2 wavecon or whatever  to the meter cupboard in every house and flat would be impractical in the extreme.

    This is a similar case.

    I suspect your 240mm cables will run pretty cool actually, you may even be able to drop a size, but I have not seen the route..

    (I think open air trefoil 240mmm reaches 90C with about 600A  based on this) and there is no need to worry about the 500A breaker setting, as there is overload protection at the load end.

    Even if there was not a load end fuse,  the likely fault condition is likely to be more or less 50Hz, sinewave, if one of the internal switching devices gets shorted or stuck 'on'. As the skin effect thing will only apply to fast changing waveforms, so you do not need the additional de-rating  of 1.3 during faults (!).


    Mike.

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