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Incorrectly sized lugs on busbars

Hi,

What are your thoughts on installing 300/16mm Lugs on 300mm singles connecting to 12mm holes on a busbar. We have found this today inside a newly installed transformer and in my opinion its not good practice at all. The lugs should really match the hole size and bolt size?
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  • It rather begs the question of if the busbar is undersized, or if not, then if it  should have been bored with a larger hole... Probably  a bit late to do it now !!

    The important thing is that the full flat side contact area of the lug is held against an equally flat region of the bar, and an undersized nut or bolt head will tend to dish the lug at at microscopic level. I agree that load spreading with washers is the way to go to get full area contact, but it will always be a bit off the proper installation.

    M.
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  • It rather begs the question of if the busbar is undersized, or if not, then if it  should have been bored with a larger hole... Probably  a bit late to do it now !!

    The important thing is that the full flat side contact area of the lug is held against an equally flat region of the bar, and an undersized nut or bolt head will tend to dish the lug at at microscopic level. I agree that load spreading with washers is the way to go to get full area contact, but it will always be a bit off the proper installation.

    M.
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