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Convector Heater Pilot Wire.

Hellooo,

I had to relocate a small 750 Watt convector wall heater yesterday in a new house. It is of French manufacture but I have forgotten the make. The integral flex had three cores, a brown L, a blue N and a black pilot wire. The installation electrician had sleeved the black bare copper end with green/yellow sleeving which threw me a bit as the appliance is double insulated and displays the square within a square symbol. An instruction book was not available. So just what does the “pilot wire” do?

Thanks,

 

Z.

  • The French often use pilot wires to signal that off-peak tariffs are in force. Saves a lot of copper compared with separate full sized peak and off-peak supplies.  The French metering systems doesn't provide a switched off-peak supply like ours do - rather they provide access to a pair of volt-free contacts that signal peak/off-peak. The consumer then provides a low current circuit (typically on a C2 MCB) that runs back to the meter's contacts and drives pilot wires or contactors for anything that needs an off-peak supply. 

    Makes isolation easier too - since the main DP isolator still isolates everything.

    On the other hand it makes circuit protection tricker - you in effect have could have two circuits with a borrowed N to appliances that have pilot wires - so they can resort to tricks like auxiliary contacts on the circuit's normal MCB switching the pilot wire - and both circuits sharing the same RCD.

       - Andy.

  • Thanks Andy.

     

    As an aside, the new consumer unit is huge. It has about 16 ways for a three bedroom new all electric house. The bad design part though is that it is a split load consumer unit.

    Z.

  • Which regulation says that a split load CU is not satisfactory?

  • The unused pilot wire needs to be treated as a live conductor and terminated to make it safe.

  • I don’t understand why the system is not in general use in the UK, it can be retrofitted using a separate pilot wire controlled relay.

    https://www.dimplex.co.uk/sites/default/files/assets//RXPWIF_Instructions_Issue_004.pdf

    Obviously if you have a split load consumer unit all the heaters and controller need to be on the same RCD and isolating the heaters becomes an issue.

  • Sparkingchip: 
     

    I don’t understand why the system is not in general use in the UK, it can be retrofitted using a separate pilot wire controlled relay.

    https://www.dimplex.co.uk/sites/default/files/assets//RXPWIF_Instructions_Issue_004.pdf

    Obviously if you have a split load consumer unit all the heaters and controller need to be on the same RCD and isolating the heaters becomes an issue.

    I was looking for something like that a couple of years back, its a nightmare administering timers all over the place, these would have been ideal

     

  • Sparkingchip: 
     

    I don’t understand why the system is not in general use in the UK, it can be retrofitted using a separate pilot wire controlled relay.

    https://www.dimplex.co.uk/sites/default/files/assets//RXPWIF_Instructions_Issue_004.pdf

    Obviously if you have a split load consumer unit all the heaters and controller need to be on the same RCD and isolating the heaters becomes an issue.

    Last sentence of 314.4 perhaps?

       - Andy.

  • davezawadi (David Stone): 
     

    Which regulation says that a split load CU is not satisfactory?

    Would you run 8 separate diverse circuits through just one 30mA R.C.D? 120.1 “Proper functioning”.  and 314.1.

     

    Z.

     

     

  • There’s no reason why you cannot have several heaters on the same circuit, particularly under floor heating which can have programmers with pilot wire controls.

  • A discussion from seven years ago

     https://www2.theiet.org/forums/forum/messageview.cfm?FTVAR_FORUMVIEWTMP=Threaded&catid=205&threadid=58537