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Induction hob spark fault

Went to a call out. I was told that the induction hob sparked while in use which tripped the RCD. It's a hob and oven on a circuit together. Apparently the same thing happened before (last year I think) so the hob and oven were replaced (student property). Any ideas what may have caused this? The only thing I thought of was loose connections (causing an arc which creates a surge in the hob?). The cooker plate connections were loose so I tightened them. Any other ideas? Maybe:

Loose connections or cable damage (limiting the current flow to the appliance or creating arcs?)

Faulty appliance

Incorrect polarity?

Incorrect voltage?

Thanks.

  • Err which meggar ? What do you normally use to measure volts ?

    if you can tell me the model no, I can probably suggest the best test strategy.

    M.

  • You could try an ohms range reading but I'm not too sure what you'd get.  If you try and Zs to a  temporary electrode

    1) It is live during that test

    2)  the resistance tells you more about that electrode than the ones that belong to the DNO.

    A normal ohms test is  better than nothing, but try both ways round as it may nor work that well.

    M.

  • Megger mft 1711

  • try this

    but instead of testing L-N, the two leads go one to your test spike and the other to whatever you are checking, in this case the metal frame of the  cooker.

    No need to turn anything off.

    If you prefer you could test from MET to the spike and then ohms test to the cooker.

    Hope this helps.

    (also for a volt test your temporary spike only needs to go in about 6 inches, as you are not passing any great current.)

    Mike

  • I have come across a cooker that tripped the R.C.D. OFF when the appliances was turned OFF. I witnessed this myself after the householder told me. I concluded that perhaps an inductive part of the cooker such as a fan motor winding was causing a high Voltage spark inside the cooker at switch off that tripped off the R.C.D. The cooker worked perfectly when connected to a non R.C.D. supply. I did carefully check the earthing and Zs.

    Z.

  • Thanks. I'm still confused to why that would show any voltage - do you have a link to where this test is explained in detail? I tested the voltage from the spike to the metal casing of the hob and got "<10V".

    I tested the Zs from the line on the cooker plate to the earth spike and got around 500 ohms. I tested Zs normally on the cooker plate L-E and L-N both low around 0.3 ohms.

    Polarity is correct.

    Do you think this proves that the substation is earthed? (wasn't that your original point of concern / worst case?). I didn't disconnect the bonding so the current could have travelled through the ground, the service pipes, the boding and back to the substation that way.

    The hob is broken now anyway so I will likely be going back to replace that and the cooker switch. I'm not sure how a switch could cause a fault either?

    Thanks for your time so far.

  • Thanks. Yes as you would presume that the faulty appliance would arc to the earthed metal casing of the appliance as it should be the path of least resistance. The Zs was around 0.3 ohms though from the cooker plate line to the hob metal casing.

  • Good. 

    Sadly network faults are not in the things that BS7671 considers ('the origin of the supply'  is out of scope) so there is not much literature on how to test for it, I'll see if I can find a picture or you.

    Meanwhile Paul Meenan and friends have written some stuff on how neutral current may not go the way you imagine.

    https://www.tangle-tamers.com/tncs/TNCS-DN-1-RD-V1.6.pdf

    The RCD tripping just means that it sees an imbalance between it's sensing coils, so current in L does not equal that in N. IF a DP switch breaks N first then you can get funny effects where the L current keeps flowing for a bit, charging up the stray capacitance of all the wiring that was at neutral voltage. A good RCD, that is not already near tripping should not care, but in an installation near the limit from earth leakage anyway may just get pushed over the edge.

    Actually induction hobs are especially bad, and often warrant an RCBO of their own but I presume it is not one of those

    Mike.

    PS edit.

    More discussion on the earth test

    https://www2.theiet.org/forums/forum/messageview.cfm?catid=205&threadid=56755

    I think we all agreed then  its not officially recognized , but it is useful sometimes..

  • A bit of an aside but

    Inside the induction hob a filter a bit like this is needed to keep the RF from escaping up the mains lead and causing havoc in other places.

    Normally only CY2, live to PE passes current to earth, but if the neutral is lifted and there is a a load on the output then neutral rises to ~ 230V and more current flows via CY2 as well. A scratchy switched neutral that frizzles a bit may make the effect worse than a clean switch. But breaking live first is a better solution.

    M.

  • I haven't read the PDF yet but think I get it now - if there was damage to or no connection to the true earth connection at DNO substation or wherever the supply comes from, then there could be a potential difference between the installation neutral / earth and true earth. By testing for voltage between true earth and the installation earth / neutral you can see if they are connected properly and at equal potential or 0V. If there is a voltage then this would indicate a poor DNO connection to true earth. If there is 240v then there is no DNO connection to true earth. Bonding would provide a connection though which could interfere unless disconnected. 

    Thanks for all the help and info.