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Electrically Operated Roller Shutter Door Fault.

The customer reports that the roller shutter door closes on button but fails to open properly. He had to use the manual handle to open the door. The door seems NOT to be mechanically seized.

The control model is a Teleco TVPRP868N09. It has been working for me on a sporadic basis. It always seems to close the door but stutters or cuts out on opening. The operation is not reliable. I suspected the limit switches but they seem to be working o.k. if they decide to.

I then suspected the motor overheat cut-out embedded in the motor. The motor is inaccessible as it is contained in the roller shutters' shaft. I suspect that I ran the motor too long and it has a short duty cycle when testing it, and it overheated.

Has anyone any experience of this fault and how to rectify it please?

Z.

Parents
  • Hi Zoom, when I had a similar problem the manufacturer said that the motor was at end of life and drawing more current than it should. This causes the overload sensor to cut out. If the door opens fully when you give it a helping hand then your problem sounds similar.

    There are two(?) banks of dip switches in the control unit so if you have access to the installation booklet you will be able to identify the one that turns the overload sensor off.

    Obviously this was ok for my own place but might not be so for a customer!

    But if you turn it off and normal operation resumes you have your answer. New motor!

    BTW if you decide to change the motor make sure you have full instructions as the door has a big pre tensioned spring which you need to release in a controlled manner.

Reply
  • Hi Zoom, when I had a similar problem the manufacturer said that the motor was at end of life and drawing more current than it should. This causes the overload sensor to cut out. If the door opens fully when you give it a helping hand then your problem sounds similar.

    There are two(?) banks of dip switches in the control unit so if you have access to the installation booklet you will be able to identify the one that turns the overload sensor off.

    Obviously this was ok for my own place but might not be so for a customer!

    But if you turn it off and normal operation resumes you have your answer. New motor!

    BTW if you decide to change the motor make sure you have full instructions as the door has a big pre tensioned spring which you need to release in a controlled manner.

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