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EN60204 and twin ferrules

Hi All,

EN60204 states: "The connection of two or more conductors to one terminal is permitted only in those cases where the terminal is designed for that purpose." Does anybody know whether this prohibits the use of standard twin ferrules (where two wires are crimped into a single ferrule) or whether the assembly of two wires and a ferrule is somehow considered to be a single conductor in the eyes of the standard?

Twin ferrules seem to be commonly used in machine building, often with claims of compliance with 60204. I was expecting to find some easily accessible guidance/knowledge/definitions regarding this situation but my web trawl hasn't found much.

Any wisdom will be gratefully received. Thanks.

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  • Hi Chris Pearson - thanks for your input.

    That type of ferrule is exctly what I'm referring to. It's encouraging to hear your "one conductor" view. Do you know of any published guidance or other definitive info which supports your view? I'd really like to track down something a bit more solid so that I can effectively counter the views of the nay-sayers.

  • I am not aware of anything published, but here are three ways of looking at this.

    (1) Let's say that the double ferrule is at the supply end of a cable. The portion that is within the metal part of the ferrule is one conductor, albeit of, say 14 strands. The fact that it promptly splits into two each with its own sheath immediately afterwards does not change the matter.

    (2) If you remove the ferrule from the terminal, how many conductors do you have? Answer = 1.

    (3) If you carefully remove 20 mm of insulation from a cable, bend it through 180°, and insert it in the ferrule, have you suddenly made two conductors out of one. Of course not!

    HTH and good luck!

  • Thanks again.

    All useful examples of good reasons why the twin ferrule should be allowed to exist and not be banished to to the world of forbidden things that once were useful to sensible people. I think that I now have a pretty good armoury of reasoning to confront any ferrule jobsworth.

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  • Thanks again.

    All useful examples of good reasons why the twin ferrule should be allowed to exist and not be banished to to the world of forbidden things that once were useful to sensible people. I think that I now have a pretty good armoury of reasoning to confront any ferrule jobsworth.

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