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Rotary Switch Utilisation Categories

Hi, 

I am looking for a rotary switch which can act as an isolator for an entire installation. 

There are different types of utilisation categories, which outline certain load types for operation and switching (AC1, AC2, etc.) 

Obviously a standard installation has any number of load types connected to it that are not covered by the specified utilisation categories. 

How is the generally covered? The isolator will be ON 24/7, therefore no mechanical switching will be taking place. I believe that generally the utilisation categories relate mainly to the switching on/off of the load, rather than the load itself during operation. 

Thanks. 

Parents
  • There is a list of common categories here. Now in general what happens if you select the wrong kind, is that the contacts burn up when you try and break an inductor under load (scope for high voltages needing rapid opening to suppress arc) or to connect to a capacitor (when there is a high current when the contact makes and the incoming voltage and the capacitor disagree.).

    The trick to a long and happy life, as with many things electrical is to significantly under utilise the contacts, i.e. use a switch with a rating rather higher than the expected load.

    In  practice the same contact may have more than one rating for different load types (classifications). The most benign sort of load  is resistive so this tends to have the higher figure.

    For 'not sure'  AC-22 Switching of mixed resistive and inductive loads, including moderate overloads
    is a good minimum starting point.

    A23 (inductive loads ) is the one commonly applied to big gear like this (strictly an on-load switch disconnector)

    https://www.tlc-direct.co.uk/Products/CMDFS100.html

    So what is the maximum load on this installation. and are there known fixed loads ? 100 A perhaps.

    and it sounds like it will operate rarely but can we know what the load will be at switch on/ off

    Mike.

  • Hi Mike,

    Thanks did your response. 

    The load will be around 40A (it’s a small sub-main). The connected loads will be standard domestic type loading, such as an induction cooker, lights, immersion, electronics. 

    The isolator will be installed at a mid-point between the main DB and the sub distribution, in theory left switched on forever. The switch is there for isolation only, and if we assume it’s turned off under load, this would happen circa 1-2 times per year max. 

  • Something equivalent to AC22 or AC 23 is probably about right for that sort of domestic load mix . Being a natural pessimist,  on a 40A fuse I'd aim for something nominally rated 63A or higher...
    M.

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  • Something equivalent to AC22 or AC 23 is probably about right for that sort of domestic load mix . Being a natural pessimist,  on a 40A fuse I'd aim for something nominally rated 63A or higher...
    M.

Children
  • Also, to be taken into account will be the cable size and type - 40A switches tend to have little room for bending cables into the terminals, so a size up is always a good thing, and gives a fighting chance of getting some stiff cable into position.