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A smear of Vaseline?

Opened up a 32A rotary isolator (IP65) mounted on an outside wall and found traces of condensation within and corroded terminals/cable ends; not helped by the use of steel screws and I suspect the cage. 

I will be replacing the isolator, but how to prevent or lessen corrosion?

A good smear of Vaseline before tightening the terminals comes to mind, but is that a good idea?  I guess Vaseline is an insulator (Google seems to suggest it is and it isn't), but when used during the connection of a car starter battery, any reduction in surface contact must be minimal since I have never seen signs of overheating.

If not Vaseline, how about Copperslip?

Clive

Parents
  • Vaseline is fine in high pressure contacts, as it gets driven out at the point of contact - copper slip is less satisfactory as it actually slightly 'gritty' at a microscopic level. The Vaseline complication is that it is highly inflammable - you do not want to get it to ignition temp (at a push it makes a reasonable fire starter once massaged into the cotton wool balls from the 1st aid kit when you are on camp and it has rained on the kindling)

    I have been known to either heat or dissolve Vaseline in IPA to make it runny enough to paint it onto things post installation.

    But how is this box vented - a lot of water in the box problems arise from poor venting strategy ideally you want pressure equilisation without damp air being drawn in.

    M

    Iso-propyl achohol, not India  Pale Ale

Reply
  • Vaseline is fine in high pressure contacts, as it gets driven out at the point of contact - copper slip is less satisfactory as it actually slightly 'gritty' at a microscopic level. The Vaseline complication is that it is highly inflammable - you do not want to get it to ignition temp (at a push it makes a reasonable fire starter once massaged into the cotton wool balls from the 1st aid kit when you are on camp and it has rained on the kindling)

    I have been known to either heat or dissolve Vaseline in IPA to make it runny enough to paint it onto things post installation.

    But how is this box vented - a lot of water in the box problems arise from poor venting strategy ideally you want pressure equilisation without damp air being drawn in.

    M

    Iso-propyl achohol, not India  Pale Ale

Children
  • There was no provision for drain holes when the isolator was fitted (unlike various makes of external sockets) and none had been drilled.  Venting was via a rear mounted 20mm PVC conduit which led through the wall beneath floor level.

    My intention is to drill a small hole in the bottom face of the isolator and to seal the 6mm T&E in the PVC conduit (Plumbers Mait non-setting putty).

    Would silicone grease be a good choice to smear on the cable end and terminals before tightening?

    Clive

  • Apply Prysmian's R391 compound after termination? Not used it myself; just saw it while looking up the jointing pastes we use but I don't think it's designed for liberal application over the finished joint and this comes with a voltage rating for the avoidance of doubt.

    NB: No link to either Prysmian or ETS