Tackling AFDD Tripping

How are people tacking AFDD tripping?

In the past if I had a call out for a tripping RCD/RCBO or MCB there are well established procedures and tools to track down the fault.

These range from the visual inspection, insulation resistance testing, earth leakage measurement, RCD ramp testing and RCD time testing. It would not take too long to track down the fault whether it was faulty appliance, water ingress, damaged cable or even a duff protective device. The repair might have taken a bit longer but at least you knew where the fault was.

I had a call out this weekend for a AFDD that was tripping on a ring circuit. The new consumer unit (with 3- AFDDs, RCBOS and surge protection) has been in service the end of November and no issues reported. The customer did his own diagnosing and suspected the fridge/freezer as the circuit stopped tripping when he removed the appliance from the circuit. However, when he plugged the fridge/freezer in to another ring circuit with AFDD protection via a extension lead on a reel it did not trip. At this point I did not know what type of fault it was as the customer did not make a note of LED status on the AFDD.

The fridge has no damage and continuity and insulation resting testing all OK

Ring circuit was intact and insulation testing OK (greater than 500Mohm). The instrument readings were exactly the same as they were at the end of November. Plugged it back in and no tripping. I also ran a 1.8kW load on the same socket for a few minutes to see if I could get it to trip -  all OK.

Ten minutes after leaving the circuit tripped, I returned and from the flashing light sequence on the AFDD it was definitely an ARC fault. Reset the breaker and is was tripping regularly every few minutes.

I plugged in the fridge into another circuit, but this time with my much shorter extension lead. Then proceeded to inspect all sockets and checking tightness of terminals - no issues. Although there are some terminations not accessible for inspection.

Then I noticed the other circuit tripped (with fridge connected via extension lead) - so the conclusion that it is definitely the fridge. As the fridge/freezer is still under warrantee I advised the customer to contact the manufacturer. He plugged it into the original circuit in the hope to keep it running. It did not and I told him again to not run the fridge.

Later that night I get a message that now the other circuit is tripping every time they use the microwave -  not the circuit with the fridge and apparently fridge not plugged in.

At the moment I am not 100% sure it is the fridge and can't rule out a faulty AFDD or has the faulty fridge caused the  microprocessor in the AFDD to go faulty.

As a last resort I told them to switch off all circuits and main-switch and then switch-on one by one. Thinking that these devices have microprocessors maybe they need a restart every now and again - bit like my router at home.

Any suggestions on diagnosing ARC faults?

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  • My understanding (which may well be incomplete or wrong) is that the standard's tests for AFDDs work on the assumption that once there is a break in a cable which causes intermittent arcing, the arcing chars some of the insulation over time, and the carbon makes future arcing easier. So the tests are with carbon rods. A lot of the youtube tests try to create arcs with small copper to copper gaps, which tend not to last more than a second or two, and may be seen by the AFDD as a motor-type spark and not trigger a disconnect.

    So when a youtuber shows an AFDD failing to disconnect, it may be that the AFDD is actually working correctly. Or it may be being completely useless. Or the standard isn't up to scratch. We can't tell from the video.

  • Hi Mike

    Thats the video yes.  The language is colourful but I think the facts he brings up are very valid.  Like the Hagar test device that goes in the CU.  The fact there is still no firmware update despite the fact that people are reporting issues to Hagar.

    Should a fire arise from a Hagar AFDD not working correctly there will need to be a firmware update rolls out or possible a factury recall of all their (Smart) AFDD devices.

  • Should a fire arise from a Hagar AFDD not working correctly there will need to be a firmware update rolls out or possible a factury recall of all their (Smart) AFDD devices.

    I suspect that'll never happen - after all how could anyone demonstrate that the fire would really have been prevented if the AFDD had behaved differently? The fire may have been started by simple resistive heating at a bad joint or a conductor thinned by damage m'Lud - without any significant arcing being present - which of course no AFDD could ever reasonably be expected to detect. Prove otherwise their highly paid lawyers will say.

       - Andy.

  • Did you watch the video Andy?  Do you think that David at DSES has some valid points about the Hagar AFDD?

  • I saw the earlier one, and have skimmed the latest - yes there are questions I'd like answered. These big companies though are primarily there to make money for their shareholders - recalls or similar mass updates cost a fortune, so unless their position becomes indefensible they'll not spend the money. As long as they pass the tests required by EN 62606 or whatever (which I presume they do) I'm sure their lawyers will be telling them they're on safe legal grounds, whatever a bloke with a bit of lego and brass (or carbon) fittings comes up with.

    Nothing's perfect - it's reckoned around 7% of in service RCDs don't trip when the should, 'when they should' doesn't include lots situations that have residual d.c. currents - and even then there's 5% of the population that are aren't covered for shock protection.

       - Andy.

  • There is another follow up video from David.S at DSES on AFDDs

    Titled

    AFDD: Rig MK III and an all-star line up

    https://youtu.be/CZtSsFBr4K8?si=tgX6ZToSZ73eV43C

  • Looks like Hagar do indeed have a new firmware for the AFDD

    This now raises a few questions

    The Caveat of the MI (Manufacturer Instruction) if the the firmware is optional then you are OK but if the MI states that they will ONLY support the current or latest stable release then you need to get those updates done.   Possible/Maybe

    Without a BS7671 entry for this (AFDD firmware update) or another BS then the manufacturers Caveats will be so complex that a small electrical company or sole trader will be always left exposed.

    Are they updates to firmware CRITICAL, if so what timeframe do they need to be applied?  I think this will start to raise some eyebrows soon across the industry.  Who can do the updates, the customer or the engineer?  What happens if the firmware update Bricks the device (other terms are also available) does it stop working or go to a FailSafe mode and consistently notify of it status?

  • From a functional safety and cyber security viewpoint, software updates should be controlled and the update should include security information so that the device will only accept legitimate updates (i.e. they should be digitally signed). I wouldn't be surprised if this isn't common practice.

    I would expect that any update required due to a functional safety concern would result in a "recall" being issued; that may not be a physical recall, just an instruction to update the software (similar to the way that a number of Tesla "recalls" have been handled by over-the-air updates rather than taking the car to a dealership).

  • Update-able devices in a CU/DB are still a new thing for the consumer/installer/engineer.  As with a lot of things in their infancy time will tell.  As an example I bet the AFDD is not even NIS2 (Network and Information Security Directive 2) compliant

  • Indeed - it rather depends on the instructions for the update 'only use this on existing installations if problems are being experienced' might be just about OK - but after a few decades, how do you even verify which of several  software patches have been applied or not.

    An instruction like 'must update to latest' may introduce an unexpected trips problem where there was none before, or be impractical to perform in buildings with more than passing cyber security processes.

    And it really could be a great attack vector. Imagine pre-loading firmware to trip off a bank's data centre power at some particular future time or on the occurrence of some specified  switching sequence that occurs on a bank holiday or something.
    It does not feel good.
    Mike.

  • It does feel like enduser firmware as apposed to manufacturer installed only firmware will need some kind of British Standards or IEC.  The British Standard and Requirements are distinct but related concepts. BS standards are voluntary guidelines produced by the British Standards Institution (BSI), offering best practices and technical specifications. Requirements, on the other hand, can be either mandatory legal obligations or contractual obligations. While BS standards can support compliance with regulations and improve quality, they are not legally binding in themselves.  Again this will need to tie into NIS2 I assume.  This may be a topic for JPEL64 or similar to discuss?

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  • It does feel like enduser firmware as apposed to manufacturer installed only firmware will need some kind of British Standards or IEC.  The British Standard and Requirements are distinct but related concepts. BS standards are voluntary guidelines produced by the British Standards Institution (BSI), offering best practices and technical specifications. Requirements, on the other hand, can be either mandatory legal obligations or contractual obligations. While BS standards can support compliance with regulations and improve quality, they are not legally binding in themselves.  Again this will need to tie into NIS2 I assume.  This may be a topic for JPEL64 or similar to discuss?

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