SWA Cable Gland Adapter Piece

Hello 

Can anyone offer some help regarding the use of  fabricated SWA cable gland adapter/extension pieces?

During installation works, our contractor has made off 2No 5C, 240mm2, SWA cables too short to reach the gland plate.

To avoid replacing the cables, they have site fabricated two "Extension pieces" from some 316 S/S to allow the cables to be terminated (shown below).

We have some reservations accepting the installation, therefore I am seeking some clarity on the following points:

  • Is this an acceptable installation method under BS7671?
  • What specific clauses in BS7671 would these pieces have to conform to (511.1?)
  • is there anything in the Regulations that would allow this installation to be rejected?

Thank you.

  • It seems fair to assume there is more steel in the conduit than there is in the armour wires of the SWA and the conduit will out perform the armour wires as a circuit protective conductor.

    Maybe calculations may show otherwise?

  • Quote:

    It is worth pointing out here that correctly installed steel conduit and trunking will always meet the requirements of the Regulations in terms of protective conductor impedance.”

    www.tlc-direct.co.uk/.../5.4.5.htm

  • Maybe calculations may show otherwise?

    By and large the SWA strands are adequate, but they cease to be at large CSAs. Yes, conduit almost. certainly has a bigger CSA - there are no gaps.

  • It will depend on the alloy - proper electrical conduit, and the wires in SWA are made to a given conductivity - most steel stock alloys  are made to a mechanical spec and the electrical performance (or lack) of it is incidental and can be very variable.

    For example see how the conductivities of these stainless alloys  varies over a range of almost 2:1 at 300K (~room temp.) and also vary far more steeply with temperature than copper and simple metals. as well (ref)

    There is similar variation in carbon and silicon steels as well, but the graphical data is not in the public domain as far as I know, (though some info is ) In general mechanical steels at room temp are between about 3 times to 5 times more conductive than stainless steels.

    Mike.

    • Is this an acceptable installation method under BS7671?
    • What specific clauses in BS7671 would these pieces have to conform to (511.1?)
    • is there anything in the Regulations that would allow this installation to be rejected?

    It’s amazing sometimes how a contractor’s cock-up can become someone else’s problem. I am usually sympathetic to contractors, been there and done it, so to speak, but I would stand my ground on this one. Grand if there was a specific technical reason to reject it but for me it is a contractor mistake that fails to meet the design intent. 
    When the contractor leaves site, the client is left with something that was never intended. The contractor will have forgotten his mistake in short shift, but the mistake will be there for the whole life of the installation. Who knows, there may even be  a query raised at the first periodic inspection, which the client will have to deal with. Why would you accept the bother?
    What technical argument could you put forward, for example, to a spark who leaves the socket outlets and other accessories at different heights above the worktop in a new kitchen? 

  • What technical argument could you put forward, for example, to a spark who leaves the socket outlets and other accessories at different heights above the worktop in a new kitchen?

    Technically, it does not matter.

    Don't get me started on tradesmen. I have been spending much more time than I wanted recently replacing some badly corroded steelwork which supports my conservatory. The steel-worker wanted to get out a road breaker to hack out the old stump and plant a new one in the ground. Granted, that would outlive me, but that is not the point.

    In any event careful digging revealed that the stump was bolted to a pair of 4" angle irons 12" down on the foundations. I have not found the other end. So you can imagine the destruction that would have been caused.

    If you ordered 2.4 m of steel T-section and only 2.35 m arrived, would you accept it? Of course not!

    ETA: I suppose that it is all a matter of contract.