Overload protection - Regulation 433.1.201and BS 88 fuses

Regulation 433.1.201 indicates that a BS 88-2 or BS 88-3 fuse, with a rated current (In) not exceeding the current carrying capacity of the circuit conductors, will comply with condition (iii) of Regulation 433.1.1. [i.e. the current (I2) causing effective operation of the protective device does not exceed 1.45 times the current carrying capacity of the circuit conductors].

However, the product standard for those fuses (BS EN 60269-1:2007+A2:2014), along with Table 4.1 of the Electrical Installation Design Guide, gives If (I2) as 1.6 In, which clearly exceeds the 1.45 of Regulation 433.1.1. Furthermore, the conventional fusing time for fuses rated in excess of 63 A is greater than 2 hours, as opposed to 1 hour for a BS EN 60898 circuit breaker, which would surely increase the likelihood of a cable overheating under overload conditions.

Does anyone have an insight into this apparent inconsistency, or am I misunderstanding something?

Geoff

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  • maybe we should have a 1.45/1.6 = 0.9 correction factor.

    The factor would actually be Cf =0.925 (using the same significant figures as Cf for rewireable fuses) , and therefore within 10 % of 1.

    Why is this relevant?

    I think the answer likes in an explanation given in Guidance Note 6 (Section 2.6, page 28 in the 9th Ed):

    So, 1.45 being a 'good estimate' perhaps allows some lee-way ... maybe 10 % ... which would therefore OK for I2=1.6In

    urthermore, the conventional fusing time for fuses rated in excess of 63 A is greater than 2 hours, as opposed to 1 hour for a BS EN 60898 circuit breaker, which would surely increase the likelihood of a cable overheating under overload conditions.

    1 hr vs 2 hr probably not an issue ... again the extract from GN6 ends with the statement 'However, such currents must not persist for long periods' ... this is of course related to the first requirement of Regulation 433.1

    Every circuit shall be designed so that a small overload of long duration is unlikely to occur.

  • The factor would actually be Cf =0.925 (using the same significant figures as Cf for rewireable fuses) , and therefore within 10 % of 1

    1.45 / 1.6 = 0.906  - but still within 10% of 1

    I appreciate the empirical nature of the 1.45 factor, but if we believe that a 10% leeway is reasonable, would it not be more correct for Regulation 433.1.1 condition (iii) to say “does not exceed 1.595 (1.45 x 1.1) times the lowest…”? Or even round it up to 1.6 for consistency with Regulation 433.1.201.

    1 hr vs 2 hr probably not an issue ... again the extract from GN6 ends with the statement 'However, such currents must not persist for long periods' ... this is of course related to the first requirement of Regulation 433.1

    Every circuit shall be designed so that a small overload of long duration is unlikely to occur.

    Fair point, though how long is a long duration? Up to 2 hours for a 25% overload (In = 100 A) perhaps.

    Anyway, I feel my question has been satisfactorily answered; thanks everyone for your contributions.

  • Geoff, I agree, if I can find out some more I will get back to you.

  • Thanks very much Graham; there's no urgency though, my question was just out of curriosity prompted by the EIDG.

  • or even curiosity!

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