Use of 3D printing/additive manufacturing

Additive manufacturing/3D printing is now over 40 years old, with a multiplicity of technologies that can do amazing things.  Naturally, different materials and technologies are needed for different jobs, and not everything lends itself to be produced by AM/3DP.  However, the capabilities are real and proven, and the benefits of using AM/3DP are considerable.

So here's the question: what needs to be seen for AM/3DP to be used 10x more than it is now?

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  • Here are some points that must be considered:

    - Type of printing technology (narrow down this multiplicity to where and how this will be used), eg: FDM for Fast Prototyping or SLS for end-use manufacture

    - Process control conditions (specific part specifications, temperature conditions [while printing & cool rate] and post-processing)

    - Printing material (different specifications) eg: ULTEM 9085 

    - Certification of parts (test specimens, traceability, conformity, standards [ASTM & ISO)  

    The key point is the Certification of parts i.e. qualifying them for their intended purpose, this is a by-product of the aforementioned points. The large proportion of dubiety is centred around quality and variability/consistency in the mechanical properties of parts. The dependency on these attributes is imperative for critical end-use applications to see the extension of  wide-spread 3D printing with the same credibility and assurance as other manufacturing processes, eg: injection moulding.

       

  • Agreed. Process certification and feedstock and manufactured part certification is still not fully mature. The ability to make structural parts to aerospace requirements is only just emerging

  • Thanks.

    Building on the point of certification, there are already myriad certification schemas.  What is needed for this concern to be eased?

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