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Tingles from lead flashing on house with solar array - anyone else seen this?

A long phone call today with a good friend who is a Niciec Contractor, who is now facing a rather odd problem with a domestic solar array installed by others. The DC string cables from the panels on the roof to the inverter run along some distance under lead flashing, and now workers on the roof are reporting tingles from the metal flashing when standing on their scaffolding.

As part of the testing , the cables have been checked and are isolated from the metal and not damaged in any way. There is a rather variable AC voltage on the lead, relative to the scaffolding, which is at more or less the same as local earth potential. The measured voltage is considerably more when the inverter is on though does not fall completely to zero when it is not.

Now I have not seen the set up, as it is many miles away, but as the voltage is so variable depending on conditions, I am minded to suggest it is capacitive coupling between the DC string cables and the adjacent metal.

I'm also going to suggest earthing the flashing in any case.

However, has anyone else with more experience of modern domestic solar installation ever seen this sort of thing?

 And am I even right in assuming the inverter  action means DC strings are commutating at 50Hz relative to the mains, as would be needed to explain this effect?

Or am I going up the wrong tree altogether ?


The inverter suppliers are not much help, being more of a kit supplier than technical experts on what they stock, and this is not in their FAQ.

Parents
  • Well as a diagnostic he has tried lifting the PME and using an electrode instead  to make the installation TT , with no discernable change to the voltages before and after, but at least we can rule that sort of flying neutral nastiness from the list of possible causes, which is a good thing.

    I'll mention the corrosion thing though - if it was me it would get soldered, but he is of a  more modern breed, and not likely to consider  airborne hot works as remotely sensible. I also doubt he has any lead cable in the van or even back at base. I on the other hand have a veritable sock drawer of interesting stuff from times past....

    Equally galvanized nails seem to last forever in lead, so maybe a  galvanized nut and bolt would be OK, and certainly for a diagnostic. It can always be glooped in tar afterwards as a nod to the old ways.


    Apparently, unlike the builders, the scaffolders were all quite blasé about it , it seems they get tingles from bits of metal on the outsides of buildings all the time,  though how much of this is just bluster I'm not sure, as that  seems a bit unlikely to me, and if it really is true it is a rather worrying reflection on the wiring in service.  It is in Essex after all ?
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  • Well as a diagnostic he has tried lifting the PME and using an electrode instead  to make the installation TT , with no discernable change to the voltages before and after, but at least we can rule that sort of flying neutral nastiness from the list of possible causes, which is a good thing.

    I'll mention the corrosion thing though - if it was me it would get soldered, but he is of a  more modern breed, and not likely to consider  airborne hot works as remotely sensible. I also doubt he has any lead cable in the van or even back at base. I on the other hand have a veritable sock drawer of interesting stuff from times past....

    Equally galvanized nails seem to last forever in lead, so maybe a  galvanized nut and bolt would be OK, and certainly for a diagnostic. It can always be glooped in tar afterwards as a nod to the old ways.


    Apparently, unlike the builders, the scaffolders were all quite blasé about it , it seems they get tingles from bits of metal on the outsides of buildings all the time,  though how much of this is just bluster I'm not sure, as that  seems a bit unlikely to me, and if it really is true it is a rather worrying reflection on the wiring in service.  It is in Essex after all ?
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