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Insulation Resistance Measurements

Former Community Member
Former Community Member
Hello,


We have a Insulation Resistance measurement unit from Hioki - ST5520.

We are using this to measure multiple devices controlled through a relay matrix as shown in the figure. The positive and negative terminals of the ST5520 is multiplexed through the relay matrix to the 64 pins of the connector. There are 7 pcb's each containing 20 relays.

The individual board testing from ST5520 to the connector is giving a open condition result with a high value of insulation resistance of 9.90Gohm @1000V, when there is no load at the connector output, it is left open.

But the when the whole system is wired and tested with the 7 pcb's(all 32 channels), the value fluctuates and starts with a value from 100Mohm and eventually reaches open condition value.

Is there a problem with this process of multiple channel testing? or this is the expected behaviour? the open condition value(9.90Gohm@1000V) is maintained once it reaches this value and further tests result in this same value. 

Once the system is left OFF for a period of a day, then the testing is resumed again, the same behaviour of starting from 100Mohm to open condition value repeats. Is this to be expected or i am understanding/ doing something wrong?

Any help with this is much appreciated. Thanks in advance.
0d3eb1e11f9f4ba9176cae1b22dc1e68-huge-insulation-measurement.png
Parents
  • The only question is "what is the pass IR value in the test spec?". As soon as this is read by the computer you go on to the next path. The actual value doesn't matter, only that the pass value is reached. This should enable you to flash through all the tests in a few minutes. The reason it takes time to get to the GOhm region is because of something called "dielectric absorption", but it is not really related to the IR measurement. Your insulation tester is providing a few microamps to do the test, and this is effectively the time constant of the capacitance you are seeing.


    Edit: Explaination added


    Regards

    David CEng etc.
Reply
  • The only question is "what is the pass IR value in the test spec?". As soon as this is read by the computer you go on to the next path. The actual value doesn't matter, only that the pass value is reached. This should enable you to flash through all the tests in a few minutes. The reason it takes time to get to the GOhm region is because of something called "dielectric absorption", but it is not really related to the IR measurement. Your insulation tester is providing a few microamps to do the test, and this is effectively the time constant of the capacitance you are seeing.


    Edit: Explaination added


    Regards

    David CEng etc.
Children
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