This discussion is locked.
You cannot post a reply to this discussion. If you have a question start a new discussion

Insulation Resistance Measurements

Former Community Member
Former Community Member
Hello,


We have a Insulation Resistance measurement unit from Hioki - ST5520.

We are using this to measure multiple devices controlled through a relay matrix as shown in the figure. The positive and negative terminals of the ST5520 is multiplexed through the relay matrix to the 64 pins of the connector. There are 7 pcb's each containing 20 relays.

The individual board testing from ST5520 to the connector is giving a open condition result with a high value of insulation resistance of 9.90Gohm @1000V, when there is no load at the connector output, it is left open.

But the when the whole system is wired and tested with the 7 pcb's(all 32 channels), the value fluctuates and starts with a value from 100Mohm and eventually reaches open condition value.

Is there a problem with this process of multiple channel testing? or this is the expected behaviour? the open condition value(9.90Gohm@1000V) is maintained once it reaches this value and further tests result in this same value. 

Once the system is left OFF for a period of a day, then the testing is resumed again, the same behaviour of starting from 100Mohm to open condition value repeats. Is this to be expected or i am understanding/ doing something wrong?

Any help with this is much appreciated. Thanks in advance.
0d3eb1e11f9f4ba9176cae1b22dc1e68-huge-insulation-measurement.png
Parents
  • As David said, you need to check what insulation test result value is accepted as a pass, not assume that the meter can or will show an over limit reading and anything less is unacceptable.


    I bought a Megger MIT420/2 a Saturday night Ebay bargain, brand new from a motor factor who presumably had been convinced that car mechanics were going to buy them to test EVs, it does timed tests and has features I have never used, it measures to 200 giga ohms I would be waiting a hell of a long time for that meter to go over limit on the jobs I have, it sometimes gets to 2 or 3 giga ohms but that's it.
Reply
  • As David said, you need to check what insulation test result value is accepted as a pass, not assume that the meter can or will show an over limit reading and anything less is unacceptable.


    I bought a Megger MIT420/2 a Saturday night Ebay bargain, brand new from a motor factor who presumably had been convinced that car mechanics were going to buy them to test EVs, it does timed tests and has features I have never used, it measures to 200 giga ohms I would be waiting a hell of a long time for that meter to go over limit on the jobs I have, it sometimes gets to 2 or 3 giga ohms but that's it.
Children
No Data