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Insulation Resistance Measurements

Former Community Member
Former Community Member
Hello,


We have a Insulation Resistance measurement unit from Hioki - ST5520.

We are using this to measure multiple devices controlled through a relay matrix as shown in the figure. The positive and negative terminals of the ST5520 is multiplexed through the relay matrix to the 64 pins of the connector. There are 7 pcb's each containing 20 relays.

The individual board testing from ST5520 to the connector is giving a open condition result with a high value of insulation resistance of 9.90Gohm @1000V, when there is no load at the connector output, it is left open.

But the when the whole system is wired and tested with the 7 pcb's(all 32 channels), the value fluctuates and starts with a value from 100Mohm and eventually reaches open condition value.

Is there a problem with this process of multiple channel testing? or this is the expected behaviour? the open condition value(9.90Gohm@1000V) is maintained once it reaches this value and further tests result in this same value. 

Once the system is left OFF for a period of a day, then the testing is resumed again, the same behaviour of starting from 100Mohm to open condition value repeats. Is this to be expected or i am understanding/ doing something wrong?

Any help with this is much appreciated. Thanks in advance.
0d3eb1e11f9f4ba9176cae1b22dc1e68-huge-insulation-measurement.png
Parents


  • 100 V ≤ V < 500 V

    500 V ≤ V ≤ 1000V

    TEST LEAD L2200

    70 cm (2.30ft) length, detachable large alligator clips or needle tips are bundled, CAT IV 600V, CAT III 1000V

    Resistance range

    2MΩ 20 MΩ

    200 MΩ

    2MΩ 20 MΩ 200 MΩ

    2000 MΩ

    2MΩ 20 MΩ 200 MΩ

    4000 MΩ

    Max. display

    4.000 MΩ 40.00 MΩ

    999.9 MΩ

    4.000 MΩ 40.00 MΩ 400.0 MΩ

    9990 MΩ

    4.000 MΩ 40.00 MΩ 400.0 MΩ

    9990 MΩ

    Resolution

    0.001 MΩ 0.01 MΩ

    0.1 MΩ

    0.001 MΩ 0.01 MΩ 0.1 MΩ

    1 MΩ*

    0.001 MΩ 0.01 MΩ 0.1 MΩ

    1 MΩ*

    Guaranteed accuracy range

    0.002 MΩ to 2.000 MΩ 1.90 MΩ to 20.00 MΩ 19.0 MΩ to 200.0 MΩ

    200.1 MΩ to 999.9 MΩ 0.002 MΩ to 2.000 MΩ 1.90 MΩ to 20.00 MΩ 19.0 MΩ to 200.0 MΩ 190 MΩ to 2000 MΩ 2010 MΩ to 9990 MΩ 0.002 MΩ to 2.000 MΩ 1.90 MΩ to 20.00 MΩ 19.0 MΩ to 200.0 MΩ 190 MΩ to 4000 MΩ 4010 MΩ to 9990 MΩ

    Accuracy FAST/SLOW

Reply


  • 100 V ≤ V < 500 V

    500 V ≤ V ≤ 1000V

    TEST LEAD L2200

    70 cm (2.30ft) length, detachable large alligator clips or needle tips are bundled, CAT IV 600V, CAT III 1000V

    Resistance range

    2MΩ 20 MΩ

    200 MΩ

    2MΩ 20 MΩ 200 MΩ

    2000 MΩ

    2MΩ 20 MΩ 200 MΩ

    4000 MΩ

    Max. display

    4.000 MΩ 40.00 MΩ

    999.9 MΩ

    4.000 MΩ 40.00 MΩ 400.0 MΩ

    9990 MΩ

    4.000 MΩ 40.00 MΩ 400.0 MΩ

    9990 MΩ

    Resolution

    0.001 MΩ 0.01 MΩ

    0.1 MΩ

    0.001 MΩ 0.01 MΩ 0.1 MΩ

    1 MΩ*

    0.001 MΩ 0.01 MΩ 0.1 MΩ

    1 MΩ*

    Guaranteed accuracy range

    0.002 MΩ to 2.000 MΩ 1.90 MΩ to 20.00 MΩ 19.0 MΩ to 200.0 MΩ

    200.1 MΩ to 999.9 MΩ 0.002 MΩ to 2.000 MΩ 1.90 MΩ to 20.00 MΩ 19.0 MΩ to 200.0 MΩ 190 MΩ to 2000 MΩ 2010 MΩ to 9990 MΩ 0.002 MΩ to 2.000 MΩ 1.90 MΩ to 20.00 MΩ 19.0 MΩ to 200.0 MΩ 190 MΩ to 4000 MΩ 4010 MΩ to 9990 MΩ

    Accuracy FAST/SLOW

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