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Insulation Resistance Measurements

Former Community Member
Former Community Member
Hello,


We have a Insulation Resistance measurement unit from Hioki - ST5520.

We are using this to measure multiple devices controlled through a relay matrix as shown in the figure. The positive and negative terminals of the ST5520 is multiplexed through the relay matrix to the 64 pins of the connector. There are 7 pcb's each containing 20 relays.

The individual board testing from ST5520 to the connector is giving a open condition result with a high value of insulation resistance of 9.90Gohm @1000V, when there is no load at the connector output, it is left open.

But the when the whole system is wired and tested with the 7 pcb's(all 32 channels), the value fluctuates and starts with a value from 100Mohm and eventually reaches open condition value.

Is there a problem with this process of multiple channel testing? or this is the expected behaviour? the open condition value(9.90Gohm@1000V) is maintained once it reaches this value and further tests result in this same value. 

Once the system is left OFF for a period of a day, then the testing is resumed again, the same behaviour of starting from 100Mohm to open condition value repeats. Is this to be expected or i am understanding/ doing something wrong?

Any help with this is much appreciated. Thanks in advance.
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Parents
  • A GOhm is 1000 MOhms, a very high resistance indeed. You have a good instrument, but for normal electrical systems, it is rather over the top. I suggest anything over 10 MOhm is taken as a pass if there is no other specification, and you should use the 10 MOhm range, when it will say 9.999 MOhms for effectively greater than this number. If you allow it to auto-range it will take ages to settle on some very high figure which is of no value to you. Come back with the specification value or if you need more info. I would expect this to take a few seconds maximum for each path through the matrix.

    regards

    David CEng Etc.
Reply
  • A GOhm is 1000 MOhms, a very high resistance indeed. You have a good instrument, but for normal electrical systems, it is rather over the top. I suggest anything over 10 MOhm is taken as a pass if there is no other specification, and you should use the 10 MOhm range, when it will say 9.999 MOhms for effectively greater than this number. If you allow it to auto-range it will take ages to settle on some very high figure which is of no value to you. Come back with the specification value or if you need more info. I would expect this to take a few seconds maximum for each path through the matrix.

    regards

    David CEng Etc.
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