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Insulation Resistance Measurements

Former Community Member
Former Community Member
Hello,


We have a Insulation Resistance measurement unit from Hioki - ST5520.

We are using this to measure multiple devices controlled through a relay matrix as shown in the figure. The positive and negative terminals of the ST5520 is multiplexed through the relay matrix to the 64 pins of the connector. There are 7 pcb's each containing 20 relays.

The individual board testing from ST5520 to the connector is giving a open condition result with a high value of insulation resistance of 9.90Gohm @1000V, when there is no load at the connector output, it is left open.

But the when the whole system is wired and tested with the 7 pcb's(all 32 channels), the value fluctuates and starts with a value from 100Mohm and eventually reaches open condition value.

Is there a problem with this process of multiple channel testing? or this is the expected behaviour? the open condition value(9.90Gohm@1000V) is maintained once it reaches this value and further tests result in this same value. 

Once the system is left OFF for a period of a day, then the testing is resumed again, the same behaviour of starting from 100Mohm to open condition value repeats. Is this to be expected or i am understanding/ doing something wrong?

Any help with this is much appreciated. Thanks in advance.
0d3eb1e11f9f4ba9176cae1b22dc1e68-huge-insulation-measurement.png
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  • Hands up I was having a moment there, I cannot say I have actually ever worked in giga ohms.


    As I said above I have a tester capable of testing to 200 Gohm, but it's not something that I need to concern myself with. 


    I am reading one of the Megger guide again and it says that OL or whatever is shown as the upper limit of the meters range is not a reading,  merely an indication that the true reading is beyond the capability of the tester. 
    ae89d14b64faa491228d77d47ab05228-original-20200711_175158.jpg
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  • Hands up I was having a moment there, I cannot say I have actually ever worked in giga ohms.


    As I said above I have a tester capable of testing to 200 Gohm, but it's not something that I need to concern myself with. 


    I am reading one of the Megger guide again and it says that OL or whatever is shown as the upper limit of the meters range is not a reading,  merely an indication that the true reading is beyond the capability of the tester. 
    ae89d14b64faa491228d77d47ab05228-original-20200711_175158.jpg
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