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DISTRIBUTOR CANNOT BE TRUSTED...

Former Community Member
Former Community Member
Hi folks!


This is my first forum post and hopefully and interesting topic. I am looking for some advice on where to start!

Background:
  1. 4th floor apartment tear-out in the city of Baku, Azerbaijan in a very old Soviet-era building block with unknown amounts of modifications.

  • 4 wire system (3-phase and neutral) entering and distributed throughout the building (no armoured cable / no separate earth).

  • No enforced local regulations as the general wiring in the city is a free-for-all (I am told it should be to PUE 6 standard). I could share many examples but this is not the aim of this post!

  • No building plans available from the council / no wiring / single-line diagrams available for the building or from the distributor.

  • No option available for a reliable survey - Partly being that most of the local electricians think that an earth core is a waste of money!

  • Basically the local distributor cannot be relied upon as can be seen by the photo example of the electrical panel closest to the apartment from the local government electrical company...

  • I am an electrical engineer wanting to get my hands dirty with my own project compliant to the BS 7671 wiring regs. I will design the domestic electrical installation and will have it verified by an (UK) electrician / expat before proceeding and sourcing materials.

Aim:


  1. Brand new domestic apartment electrical installation to BS 7671 18th Edition in which is in my control (full rewire, new consumer unit etc.). BS exceed the local regulations.

  • Keep politics / what-should-be for the incoming panel out of the discussion, it is what it is and there is not much I can do except wait decades for regulations and enforcements to catch up!

  • Provide the safest solution to protect my family without running away from the building / country.

Closest Panel to my Apartment:

  • Ok lets cut to the chase - this may just be the worst panel that you have ever seen however I cannot modify it as it is owned by the local government electrical company. It gets no points for compliance to any regulation (maybe 1 for being metal only!). I unfortunately has to live with this monstrosity until the building is knocked down in the future (and this is one of the newer / better panels in the building believe it or not…1 of 3 panels up to the apartment).

34853545ae5c04645e1bb134ec9267e3-img_1749.pdf


Queries:

  1. Can I assume that the incoming supply is a TN-C-S (and I know this is the distributors responsibility…) i.e. connect the MET and neutral together before the consumer panel? I know we should never assume so what is the best way to test? I am trying to source a Megger. My concern is that this could bypass some protection elsewhere in the building although it appears to have only overcurrent protection (fuses).

  • Should I have a dedicated earth run from the incoming of the building (from the neutral bar) up to the apartment consumer unit instead? My concern is that there my be a potential difference between the neutral and the earth at the apartment which could require 2P RCBOs throughout. Yes there should not be a potential difference however there is a lot of twisted wiring (junction boxes are a luxury…) and poor looking connections as well as all the apartment neutrals connected together in the block.

  • A third option would be to have an earth pit installed in the car park and run the dedicated earth to the MET in the apartment although 2P RCBOs may still be required.



Any assistance is greatly appreciated including verification / testing methods before I dive into the design of the consumer unit. Thank you in advance,


Chris
  • Former Community Member
    0 Former Community Member
    Hey Chris, it is typical for the panel doors to be left unlocked like on this one also…


    I will not be able to get information on the distributor arrangements unfortunately. Interesting, does anyone know any examples of someone installing an isolation transformer for an entire domestic household? I can only find examples of site tools or hospital equipment. The transformer inrush may also be an issue.


    Chris
  • but any cover would have to have windows for the meters.

    Indeed - and some for the MCBs as well. The outer door seems to have windows for the meters already, so corresponding ones on the inner cover doesn't seem unreasonable.

     
    I will not be able to get information on the distributor arrangements unfortunately.

    Can you see if there's a direct link between the N and PE terminals in the panel? (too many G/Ys with parts of their runs out of sight to be able to tell from the picture). A loop impedance test might be good (at least whether it's meant to be TT or TN), failing that a voltage measurement between N and PE might offer a clue.

     
    does anyone know any examples of someone installing an isolation transformer for an entire domestic household?

    Very few (there was a thread a few weeks back from someone who had one - but it was primarily to overcome the voltage drop on a very long distribution cable).


    I'm not sure a transformer will help much - if you're going to create a local TN-S system then you still need a means of Earthing (and one that's no incompatible with all the extraneous-conductive-parts of the building in general) - which is more-or-less the problem you started with. (I presume the suggestion isn't for RLV, or a separated or IT system).


       - Andy.
  • Former Community Member
    0 Former Community Member
    mapj1:

    Are the local sockets actually Schuko (the USA ITA scheme calls that type 'F') or actually the Russian variant with the same hole spacing but thinner pins ?
    Maybe these GOST 7396 type C ?    If you have suffered from jammed and burnt pins, that may be the problem, as the proper Schuko is a very reliable design in the mating socket, apart from the LN polarity not being preserved.  From East Berlin in the early 2000s   I remember the odd Russian socket being a pain as no modern appliance could be plugged in, but the Russian plugs were equally troublesome - making a rather half hearted flickery contact and overheating in the newer sockets,and poor build quality generally. There converting an old  2 pin socket to a new style one with earth was sometimes done with an N-E link on the back of the socket, when the old wiring in the wall was only 2 core.



    So I was curious to what was actually installed in the flat as nobody has lived there for over 40 years I am told. The fittings in the apartment are Russian type such as in your link above. These are the only Russian ones that I have come across. It seems like there has not been a great connection in the socket to the plug pins as the metal contacts are partially melted and the back of the socket cover has some flash marks - as you say, appear to be troublesome. Also the socket cover had plaster over it, I guess to hold it into the wall so perhaps the grip design is not the most secure however simple:
    IMG_1883.jpeg
    IMG_1908.jpeg
    IMG_1914.jpeg
    IMG_1917.jpeg


    I found a nice summary from Legrand here covering international sockets. Apparently Azerbaijan is using German type sockets nowadays which would include the Schuko type which I have seen in many apartments.




    I'd be very wary of that sort of TNC to the socket, or even creating a CPC from neutral in the TNC-s way at your CU origin. To make it  safe, great  care  is taken with PME distribution to avoid L-N reversal and open neutral incidents. That rigour would need to be extended to all the neutral connections inside and outside the building between you and the substation. Looking at the pictures, you would have to be very brave to assume this  - and given the shared neutral blocks and random colour nature of the hook-up, at some point when someone else is having wiring done, your supply will suffer !!

    (In UK PME distribution, supply side all neutral joints are either double crimped or have some equivalent level of  redundancy, so that one failure cannot lead to danger. You will struggle to replicate that level of safety) 



    That is a very good point. The neutral itself is not double crimped throughout the building distribution. It is very likely that this single connection approach has been applied to the wiring back to the substation. I have seen the main wiring being twisted and taped together throughout the building so it is completely possible to have a bad / failed connection on the neutral. I am aware of the double crimping in the UK resin joints without cutting the main conductors prior to entering the domestic installation. I will keep this point in mind! See below the unarmored external cabling including that running to the apartment distribution panel with the wiring twisted and taped together...
    IMG_1740.jpeg  
    IMG_1737.jpeg
    IMG_1739.jpeg




    Given the uncertainty about the earthing and the neutral, double insulated (Class 2) appliances are your best friend in such a case, and RCD protection for the unavoidable class 0 (i.e. Class 1 things that really should be earthed and are not).

    Like Andy I think wiring to the letter of BS7671 may not be the best choice without a bit of adjustment - the UK standards assume neutral is at or near earth voltage, and that supply impedances will allow discrimination to work - neither may be good assumptions in the world centred around un-earthed 2 pin wiring.

    And yes, our T and E with its bare earth, and the 32A ring final are not good choices in a country that presumably expects one combined power and socket circuit, and full size CPC.



    Agreed, there will need to be compromises where applicable to get the best hybrid solution. I plan to install RCBOs throughout, where required. Ring circuits are out. I am also looking to source Flexishield cabling instead of T and E to stop EMI getting out of the cables (as opposed to in) for EMC protection reasons but I won’t open that topic here, maybe in another post! This cable has full sized CPC.




    The most useful thing you can do consumer unit wise is to have a double pole breaking RCD, and perhaps consider having the sort of thing that is done with 'power of opportunity' military boxes - where to be honest the sources of supply can often look a bit like this. Typically there  is a box that  monitors the incoming supply, to indicate that voltage, L-N polarity, and if required phase rotation are all in range as expected. Depending on the application a fault may just flash some warning lights to raise an alarm, or may operate a 'shunt trip' to throw the power off. Neutral earth voltage is a good one to monitor if you can. If there is any chance of an earth electrode, personally I'd go for that. Be aware that if your earth electrode is better than the one at the substation then an LE fault at your side may actually pull L1 nearer to true earth voltage and at the same time increase the neutral to terra-firma offset voltage for all other users of the substation.

    Mike.


    Are you suggesting to put the double pole RCD on the incoming side of the consumer unit or per circuit? So I was actually considering some sort of monitoring equipment, partially because older buildings typically have automatic voltage regulating equipment per supply or per apartment to see if it is actually required or not nowadays (the supply to the apartment is not connected to any regulating equipment). Also all combo boilers I have seen have an automatic voltage regulator installed. Essentially I don’t want to make any assumptions and have the apartment expensive electronic equipment damaged at a later date. See below examples in the same building.
    IMG_1830.jpeg
    IMG_1718.jpeg
    IMG_1720.jpeg


    Are you able to provide examples of the ‘power of opportunity equipment’ and some more detail about the issues associated with the apartment earth electrode being better than the substation one? I am aware of an example where a friend in country had a better earth electrode installation at his house than the substation electrode - confirmed by the electrical inspectors…


    Chris


  • An example of the better earth problem - not quite in the UK, but almost, as Lyle works in Ireland, and it certainly is could happen here. There are a few very crummy TT installs with pole-pig transformers that only feed one or two farm buildings in the UK.


    The POE (not PoE !!!) tends to be to supply specific types of equipment, not something you buy off the shelf, and exactly what goes in green painted boxes varies a bit ( and is not really for discussion here !), but the principles apply universally. - imagine what may happen if an army rocks up in a strange place and needs power for the patrol base or small forward operating bases as soon as possible. If for example a small group is setting up inside existing buildings, then there may well be most of an electrical installation present, and it   may be quicker to get that working somehow than to wait for generator trucks, fuel etc that all give away your position. However, it makes the connector of opportunity to be something like the M6 wing nut and to design equipment to be used in a situation like that then almost no  assumptions are made about the reliability of the upstream supply, polarity, voltage or continuity.

    An all pole breaking RCD at the incomer is a good start, good, along with some sort of external earth connection- which at the FOB may be associated with comms antennas /equipment. Either a direct N-E bond or via a capacitor after the RCD will trip the RCD if the neutral voltage is too far off earth or if the LN are reversed - which you have to assume can happen at any time as other things may be severed and reconnected outside.  Then under-voltage and over-voltage trips will guard against the worst errors such as being fed 2 phases instead of one phase and a neutral, though if possible small electronics equipment is designed to work OK from less than 100V to over 400V so that we do not really care to much.

    Note that there are situations where driving an earth electrode is not desirable,  the most extreme example would be suspected buried ordnance, but in a more domestic setting,  to buried strike water and gas pipes could be almost  as disappointing. Then you may put some metal plate or mesh into a puddle and then park the truck on it.

    I'm not sure that you are in quite the same situation, but some aspects apply.

    Mike.



  • Former Community Member
    0 Former Community Member
    I presume there's normally a cover - attached to those caged nuts.


    That cover is nowhere to be seen.


    I guess the first question is whether that Earth terminal is connected to the incoming N or not (I can't tell from the picture) - that might give us a clue whether it's intended to be TN or TT for starters.


    The panel earth is not connected to the incoming / grouped neutral (within this panel anyway). There are 2 x 4 mm2 earth cables which appear to be dug into the concrete staircase. My guess would be that these are attached to rebar however the plastic cable tie ends sticking out the concrete don’t fill me with confidence either. I hope to get the wiring tested soon, I may have tracked down a Megger.
    IMG_1627.jpeg
    IMG_1658.jpeg
    IMG_1629.jpeg


    On the subject of plastic and metal - Are UK consumer units still metal nowadays? I see a lot of plastic CUs floating about out here.


    Chris


  • Former Community Member
    0 Former Community Member
    Somebody seems to have tapped in an extra un-metered live, in green-and-yellow, from the incoming breaker, and fed it out the bottom of the panel alongside two earth wires.  Is this a sneaky way to hide abstraction?


    There are main incoming meters at the entrance to the building which appear to monitor the usage for a group of apartments (as well as the individual meters). Seems as if the electric company are not so trusting and I don’t blame them in this maze of wiring. If this was a sneaky supply I would hope they would have caught it by now. In the meantime, let me try to track it down!


  • Former Community Member
    0 Former Community Member
    There are quite a few things that would be frowned upon in the UK, not least the use of GY for everything, but also the recombination of consumer's neutrals after metering, and a shared neutral to the 3 flats.


    I also  presume the door does not lock...


    The neutrals are combined (bolted together) before they enter each meter. The neutrals are shared to 3 flats. This neutral combines with more neutrals downstream through another 2 distribution panels until the main incoming cable to the building. The door locks with a triangle type key used on lampposts and gas meter covers.


  • On the subject of plastic and metal - Are UK consumer units still metal nowadays? I see a lot of plastic CUs floating about out here.

    UK consumer units were traditonally either metal or insulated - insulated ones being far more popular for ordinary domestics. Then around 2015 it was pointed out that there had been an increasing number of fires stated by overheating consumer units and so BS 7671 was revised to require that CUs be non-combustible or be placed inside a non-combustible cupboard or similar. So generally any new CU installed in the UK in the last 5 years or so will be steel cased.


        - Andy.
  • In an installation with such an iffy earthing culture and random taped joints, I suspect the metal vs plastic argument may swing the other way - you cannot get a shock off a plastic box  !!

    (well not unless it is burnt to the point of being conductive carbon char ).

    If you have ever been to Brasil - another place with a "3 wires is too many"  culture, you will see that plastic cases are quite popular, in contrast to the US, whose style they copy for many electrical things, but not the voltage it seems.


    Mike.
  • img_1749.pdf

    I'm confused. There appear to be 3 outgoing C32 MCBs and three meters. However the top left meter seem to be connected directly to one of the apartments without going through a C32 (dark blue wire) - could it be that the highlighted single pole C32 MCB is actually in the N?

       - Andy.
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