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Three Phase RCD & MCB Wiring?

Please could somebody advise on the most cost effective procedure of wiring up RCDs & MCBs on a DIN Rail for independent circuit protection.  Tried Googling to no joy.  Plenty of Single Phase advice, images, videos.  If using 4 Pole MCBs & RCDs, would I be correct in assuming that similar to single phase, it's just a case of Busbar-ing the MCB Lives to the RCD Lives and taking the RCD to Neutral Bar?


Have seen diagrams (like below) where the Incoming L1, L2, L3 get split to separate DP MCBs, RCDs and SP MCBs for each phase.  Seems like a bit of a faff and a pricey option (3x DP MCBs + 3x RCDs + 3x SP MCBs) per circuit.


I have 3x Three Phase Circuits (13A, 40A, 48A) that I wish to protect independently with RCDs.


Thanks in advance!  Dan.

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  • ebee:

    Well if you need RCD protection on single phases independently of the two other phases then then yes 3 x RCD (RCCB)  i.e 1 per phase or better still each MCB to be an RCBO (an RCCB & MCB combined in one unit)  instead. If you have any actual 3 phase loads then you need a 3P+N RCD (RCCB) for that circuit only. Not for any single phase circuits.


    ebee.  I have 3x Three Phase Circuits (13A, 40A, 48A).  I wish to protect EACH Three Phase Circuit independently with RCCBs.  Was hoping to avoid the £444 (MCG Industry) cost of the 13A, 40A, 50/63A 3 Pole RCBOs.  Wylex 4P RCCBs & 3P MCBs come to £180 approx.  Cheers.


  • Dan



    I am sorry not the answer you want to hear but if you cannot afford the costs then you should not do it.


    The installation has to have 3 steps and they are design, construction and inspection and testing. The first step being the design. I am thinking from the questions you are asking that you do not meet the competence requirements of Regulation 16 of the Electricity at Work Regulations 1989. If your brewery is a place of work then you will be breaking the law carrying out the installation yourself.
  • Yes and I`ll add my voice to what John Peckham has just said
  • OlympusMons:

    Dan, do you need to have RCD protection for the whole of each circuit? Or just near the ends? It might be better to get a quote to install three 3-phase RCCBs near the ends of your circuits.




    The 48A Circuit will be feeding a Control Panel which in turn will be switching 4x individual 3-phase Immersion Elements.  So that would require 4x RCCB Sockets/Plugs.  Quite a pricey option.


    The 40A Circuit will be feeding a 3-phase Instant Hot Water Heater.


    The 13A Circuit will be feeding a 3-phase Pump.


    Cheers.


  • That diagram is no good at all for 3-phase final circuits (and actually looks a bit non-conventional for the UK in several areas).


    Unfortunately building a (BS 7671 compliant) distribution board these days isn't as simple as picking up the modular devices you require, clipping them onto a DIN rail and wiring them together - the thing as a whole will need type approval to comply with BS EN 61439 (see BS 7671 reg 536.4.203) - which either means that you can only use components specified by the DB manufacturer in the manner the DB manufacturer stipulates, or you take on the rather onerous responsibility of becoming an assembly manufacturer yourself. Some of that requirement might be just bit of manufacturer's blather, but there will be some details (e.g. reaction to overvoltages or breaking large fault currents) that require co-ordination between the individual components, their spacing/positioning and the physical capabilities of the enclosure to contain the products of arcing etc) which could easily catch out the unwary.


    So, it would be a lot simpler (and probably safer) to go for an off-the-shelf solution - perhaps an ordinary type B (3-phase) distribution board, with either 3-phase RCBOs or 3-phase MCBs feeding 3-phase RCCBs downstream in their own enclosure.


       - Andy.
  • For your reference a real 3 phase board of the kind with the 123 123 123 busbar pattern looks like this. Note that an 12 way 3 phase board has 36 outgoing wires, in 12 groups of 3wires  (or 4 if you include the neutral - and you have to include the neutral for an RCD.)

    something like your 3 phase pump will expect 4 wires, 3 of which are ganged together.

    Look at the pictureshalfway down this page to see what 3 phase MCBs look like.

    Mike.

  • Chris Pearson:

    Is this a re-hash of previous threads?


    On the face of it, you simple use an RCBO for each circuit, but as JP says, this is a job for a skilled person.


    Hi Chris, I don't think it's a re-hash???...


    The previous thread was to understand if RCCBs were required?


    This thread is to try and understand how 4 Pole RCCBs and 4 or 3 Pole MCBs are wired up on the DIN Rail? 


    Is it even possible?  Or do you have to go the pricey RCBO option?


    Cheers.


  • Dan if the equipment you are using is 3 phase then you need a 3 phase distribution board not 3 seperate boards as in the picture of your original post. If you cant aford the price quoted why not find an electrician that will advise you as to what is needed and you fit that and the electrician can connect it.

  • Nano Brewery:
    Chris Pearson:

    Is this a re-hash of previous threads?


    On the face of it, you simple use an RCBO for each circuit, but as JP says, this is a job for a skilled person.


    Hi Chris, I don't think it's a re-hash???...


    The previous thread was to understand if RCCBs were required?


    This thread is to try and understand how 4 Pole RCCBs and 4 or 3 Pole MCBs are wired up on the DIN Rail? 


    Is it even possible?  Or do you have to go the pricey RCBO option?




    IIRC, the option of having an RCD incomer was discussed.


    It isn't a matter of working out how to connect a confection of different devices.


    I dare say that there are plenty of folk out there who will design you an appropriate installation. You may have more difficulty in finding somebody who will do it's initial verification.


    So if I brought you some half-brewed beer and asked you to finish it off and bottle it, what response would I get?


  • AJJewsbury:

    That diagram is no good at all for 3-phase final circuits (and actually looks a bit non-conventional for the UK in several areas).


    Unfortunately building a (BS 7671 compliant) distribution board these days isn't as simple as picking up the modular devices you require, clipping them onto a DIN rail and wiring them together - the thing as a whole will need type approval to comply with BS EN 61439 (see BS 7671 reg 536.4.203) - which either means that you can only use components specified by the DB manufacturer in the manner the DB manufacturer stipulates, or you take on the rather onerous responsibility of becoming an assembly manufacturer yourself. Some of that requirement might be just bit of manufacturer's blather, but there will be some details (e.g. reaction to overvoltages or breaking large fault currents) that require co-ordination between the individual components, their spacing/positioning and the physical capabilities of the enclosure to contain the products of arcing etc) which could easily catch out the unwary.


    So, it would be a lot simpler (and probably safer) to go for an off-the-shelf solution - perhaps an ordinary type B (3-phase) distribution board, with either 3-phase RCBOs or 3-phase MCBs feeding 3-phase RCCBs downstream in their own enclosure.


       - Andy.




    Hi Andy,


    Apologies for any confusion.  I do intend to use brand new components from the same manufacturer.  Probable Wylex in this situation. 


    Was just trying to understand if it is possible to connect/wire up a 4P RCCB and a 4P MCB in the same manner as a 1P RCCB and numerous MCBs?  i.e. By connecting the L1 L2 L3 of the 4P RCCB to the L1 L2 L3 of the 4P MCB via a Busbar or Individual wiring of L1 L2 L3?


    Cheers.