Construction sites and the use of RLV, guidance on the use of residual protection?

 RCDs on 110v sockets

from the discussion above, which is a few years ago, a conclusion was made that RCD’s are not required for RLV/ CTE transformer used in construction sites from Sec 4. 
It is clear from section 4 that additional protection for RLV sockets is not a requirement, for obvious reasons CTE 55v etc. 

however I have noticed a more recent trend of RCCB’s integral to the secondary side of the windings being implemented to ensure fault protection that can clear within the 5 second disconnection time under 411.8.3. It would seem primarily this is due to chaining multiple extension leads together or excessive lighting circuit lengths, which are difficult to account for except by direct supervision on site. 
Blakley, being one of the leading manufacturers offer a great deal of good technical guidance on the subject - but largely it would appear the practice of having both RLV + residual protection combined into one transformer is down to preference rather than a requirement of BS7671 or BS7375 for that matter, meaning this would be ‘best practice’ as apposed to mandatory unless a contractor were to make part of their policy. 
I would be interested in the forums opinions on this subject, and your own experiences, I think there are changing trends in the industry as to what was historically an acceptable risk may no longer be the case, particularly I’ve noticed 110v Tx plugged into blue commando sockets with a 30mA RCD protecting the primary side, I’m unsure what degree of protection this will offer to outgoing artic flex on the secondary side and it doesn’t seem it would be the same as a multiple pole device that’s installed on the secondary side?

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  • From a practical point of view, there is little need for RCD protection on 110 volt center tapped supplies. Without an RCD, disconnection times in the event of earth faults are likely to exceed those permitted for 230 volt mains circuits.

    But does this matter at the much lower voltage ? On a 230 volt mains circuit, presuming similar sized live cores and CPC conductors, then during an earth fault the case of any class one appliance will be live at 115 volts, less risky than full mains voltage, but still potentially dangerous. Hence the need for RCD protection in order to promptly disconnect such faults.

    On a system with only 55 volts to earth, then the touch voltage on a class one appliance during an earth fault will be only 27.5 volts, which is very unlikely to be dangerous, and prompt disconnection therefore a lower priority.

    It is increasingly common to provide RCD protection on 55/110 volt circuits, and this does no harm, but the actual need is debateable.

    An RCD on the 230 volt input to a site transformer will give NO PROTECTION to the 110 volt output. Anyone who doubts this should try a simple experiment. Plug in the transformer to the RCD 230 volt socket. Connect a test lamp between either pole of the output and the protective earth. Does the input RCD trip ?

    An input RCD is a wise precaution against a damaged  mains lead or plug or transformer but gives no protection to the output.

  • I suppose a 30mA RCD does give some additional protection (e.g. touching a live conductor on a damaged flex without there being a fault to PE to halve the touch voltage) - but at just 55V to earth for a single phase CTE system (or 63.5V for a 3-phase system) the risks aren't huge. While BS 7671 does talk about a 50V touch limit for many circumstances, that does increases to 70V for some outdoor situation (e.g. EVSE) - which probably aren't any better in terms of footware and exposed/extraneous-conductive-parts within reach to that of a building site.

    The last sentence of 411.3.3 seems to be clear that 30mA additional protection isn't required for RLV systems as far as BS 7671 is concerned.

       - Andy.

  • Which is what I said when opening, the risk is from the practice of 100’s meters of LED festooned lights or half a dozen extension leads chained together, when a fault occurs at the end of line the result is the cables will melt until bursting into flames due to the supply not disconnecting, which will pose a risk of injury 

  • I suspected that to be the case between primary and secondary, but it’s amazing how many think that plugging RLV equipment into a RCD socket means all risks are accounted for, agreed from a practical POV, I believe the statement goes like this - no fatalities have ever been recorded from the use of RLV - and as we know this is the preference from BS7375 due to the fail safe nature of RLV opposed to RCD, but the same can’t be said for fires within construction projects. Often the systems relied on for fire detection will be a work in progress and reliance on temporary systems is the best option- but still prevention is better than cure, no?

  • The rated operating currents of the secondary side grouped outputs RCCB’s range from 300mA, but even Blakley have reduced the ones they fit to 100mA from 2024 - due to customer demand as referenced on their data sheets

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  • The rated operating currents of the secondary side grouped outputs RCCB’s range from 300mA, but even Blakley have reduced the ones they fit to 100mA from 2024 - due to customer demand as referenced on their data sheets

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