O-pen devices, Overvolatge, IET-01, increasing the volatge to mitigate issues !!!!!

Good morning all, I am looking for a bit of clarity - I have some fitted chargers which are tripping the O-pen device above 253 volts, this is down to spikes with the voltages on the DNO side. When contacting the DNO they are unable to rectify the issue as its within the tolerances that they work to. I have discussed this with the charger manufacturer who are stating that their charger voltages can be upped to 256 volts. The issue I have is that this charger is not fully compliant to IET -01 and I am struggling at present to fully understand the implications of IET -01 and its relationship with Bs7671, specifically the regulation stated below.
The one thing I am having some difficulty with is the impact of over voltages on our clients with their chargers constantly cutting off, and the fact that the DNOs will not help. I am struggling somewhat to fully interpret  722.411.4.1 (V) - in regards to how manufacturers of charge points can state the increase in volatges is acceptable, is this purely based on their methodolgy in regards to the stated regulation? 
We have chargers from reputable British manufacturers with the ability to increase the voltage ranges, these manufacturers are stating that down to their interpretation of indent 5 that they can in fact do this, my issue is trying to understand if this is the case and could we implement these voltage increase, to help with the problem of tripping? Indent 5 does not specify voltage ranges, simply stating the same or greater protection as opposed to the other indents in this regulation?
I appreciate within Appendix 2 the voltages tolerances are stated as
Is it possible to work out with these tolerances if the methodology behind compliance with 722.411.4.1 (V) is met?
Thank you very much.
Parents
    • The interesting ones always come up when I'm not around ;-).

      Step back from the standard for a moment.
      The O-PEN is just one of a few recognized ways of mitigating the 'small'  risk of a supply-side fault on PME that breaks the neutral ,and leaves single phase installations doing the splits across the phase to phase voltage, and the CPC at some potentially very tingly voltage relative to true earth.. If you have 3 phases on site there are better ways to do this, as the centre of the 3 phases creates a pseudo-ground to compare neutral against, and if you can get far enough away to strike in an electrode you can do rather better even with single phase. 
      The problem is makers using a one-size approach - rather like 'heating engineers' who can do anything but only so long as it is a combi boiler heating installation - but that's another gripe.

      If for example the lost neutral was detected another way,  and so you could totally disable the O-PEN in the equipment (something giving a real equivalent level of safety - perhaps looking perhaps at the neutral voltage relative to an earth electrode ), would we still have a problem from over-voltages ? I don't know, it depends how high and how long they are. 
      'Spikes' to me suggest things that can be filtered as they persist for a small fraction of a mains cycle. I'm not sure if you mean that. Short spikes can be filtered.
      Also the amplitude matters - if all the spikes are topping out at 300V plus then an uplift in trip limits from from 253 to 256 is irrelevant.

      If you never have the voltage below 230, say then the area of the O-PEN unprotected zone can be kept the same fraction, by raising both the under- and over- voltage limits proportionally in step.
      I presume the over-voltages are not so bad that things not protected by the OPEN that share the supply are being regularly damaged ?
      Mike.

  • Thank you Mike,

    The volatges are only sitting about 253 -256 volts maximum, the DNOs as said will do very little, citing it is within their tolerances. 

    As stated, the whole issue is around the fact we cant at resent turn the voltages up unless compliant with IET-01, for the goverance that, that gives us.

  • uWell, "compliant with IET-01, for the goverance that, that gives us." is only a thin top cover- legally think of it like the OSG non binding advice to charger manufacturers. 

    I hope/expect it to become more formalised over time, and before becoming a standard, to have these sort of wrinkles ironed out.

     But right now, 

    "IET 01 is not a designated standard. The IET make no claim that IET 01 is a designated
    standard or that IET 01 can be used as a ‘presumption of conformity"

    as per 

    https://electrical.theiet.org/media/0wvdbopm/iet-01-frequently-asked-questions.pdf   

    Even if it was, it only applies to systems that rely on the correct operation of an  O-PEN for human safety.

    So I'd argue, if you can't use that method, then don't, but do meet the relevant British or international standards another way instead. 

    i.e. follow the maker's advice, and if nervous about that add any alternate means  detect loss of neutral and use that to kick off the supply.

    Mike.


  • uWell, "compliant with IET-01, for the goverance that, that gives us." is only a thin top cover- legally think of it like the OSG non binding advice to charger manufacturers. 

    Same as if published as a PAS ... or even a British Standard that's not a Designated standard.

    Only Designated Standards are afforded presumption of conformity ... that doesn't mean other standards can't be used.

    "IET 01 is not a designated standard. The IET make no claim that IET 01 is a designated
    standard or that IET 01 can be used as a ‘presumption of conformity"

    Quite ...

    The issue is there is no other standard for the functionality at present, so it's up to the manufacturer to put everything relevant into a technical file - given that IET 01 is more than simply a standard to check the device is reliable, meets EMC requirements etc, which perhaps points to the depth of information necessary for a technical file for functionality not covered by a product standard?

    I suppose IET 01 is not the only way - relevant parts of other standards could also be compiled to provide a similar set of information?

  • WOW- I looked at the preamble to IET-01 quoted in this discussion and found a indirect relationship to another current discussion Titled "Earthing and Bonding advice flooded Mobile Steel Training Unit " by Rob Phillips.

    The other interesting item is that the IEEE Spectrum April 2025 on pages 33-37 and page 47 has an article by Wally Rippel and Alan Cocconi that identifies a cheaper and simpler-and just as safe "double ground" circuit that prevents shocks for EV Chargers.

    Peter Brooks

    Palm Bay FL  

  • The other interesting item is that the IEEE Spectrum April 2025 on pages 33-37 and page 47 has an article by Wally Rippel and Alan Cocconi that identifies a cheaper and simpler-and just as safe "double ground" circuit that prevents shocks for EV Chargers.

    Article here I believe https://spectrum.ieee.org/ev-charging-2671242103 ??

    Two lots of earth electrodes ... and still need to separate from PME ... both potential issues here in the UK (space for electrodes, striking underground services etc., also PME widespread).

    I looked at the preamble to IET-01 quoted in this discussion and found a indirect relationship to another current discussion Titled "Earthing and Bonding advice flooded Mobile Steel Training Unit " by Rob Phillips.

    Discussion here;  Earthing & Bonding Advice Flooded Mobile Steel Training Unit 

    Although, not sure why this relates to OPDDs? BS 7671 does not, at this time, recognize that approach for mobile & transportable units (Section 717) or indeed anything other than EV charging in Section 722.

    However, there are devices on the market that monitor for symptoms of open PEN and open neutral conditions that would let operational staff know of an issue so they can act to make safe or repair when necessary?
     

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  • The other interesting item is that the IEEE Spectrum April 2025 on pages 33-37 and page 47 has an article by Wally Rippel and Alan Cocconi that identifies a cheaper and simpler-and just as safe "double ground" circuit that prevents shocks for EV Chargers.

    Article here I believe https://spectrum.ieee.org/ev-charging-2671242103 ??

    Two lots of earth electrodes ... and still need to separate from PME ... both potential issues here in the UK (space for electrodes, striking underground services etc., also PME widespread).

    I looked at the preamble to IET-01 quoted in this discussion and found a indirect relationship to another current discussion Titled "Earthing and Bonding advice flooded Mobile Steel Training Unit " by Rob Phillips.

    Discussion here;  Earthing & Bonding Advice Flooded Mobile Steel Training Unit 

    Although, not sure why this relates to OPDDs? BS 7671 does not, at this time, recognize that approach for mobile & transportable units (Section 717) or indeed anything other than EV charging in Section 722.

    However, there are devices on the market that monitor for symptoms of open PEN and open neutral conditions that would let operational staff know of an issue so they can act to make safe or repair when necessary?
     

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