O-pen devices, Overvolatge, IET-01, increasing the volatge to mitigate issues !!!!!

Good morning all, I am looking for a bit of clarity - I have some fitted chargers which are tripping the O-pen device above 253 volts, this is down to spikes with the voltages on the DNO side. When contacting the DNO they are unable to rectify the issue as its within the tolerances that they work to. I have discussed this with the charger manufacturer who are stating that their charger voltages can be upped to 256 volts. The issue I have is that this charger is not fully compliant to IET -01 and I am struggling at present to fully understand the implications of IET -01 and its relationship with Bs7671, specifically the regulation stated below.
The one thing I am having some difficulty with is the impact of over voltages on our clients with their chargers constantly cutting off, and the fact that the DNOs will not help. I am struggling somewhat to fully interpret  722.411.4.1 (V) - in regards to how manufacturers of charge points can state the increase in volatges is acceptable, is this purely based on their methodolgy in regards to the stated regulation? 
We have chargers from reputable British manufacturers with the ability to increase the voltage ranges, these manufacturers are stating that down to their interpretation of indent 5 that they can in fact do this, my issue is trying to understand if this is the case and could we implement these voltage increase, to help with the problem of tripping? Indent 5 does not specify voltage ranges, simply stating the same or greater protection as opposed to the other indents in this regulation?
I appreciate within Appendix 2 the voltages tolerances are stated as
Is it possible to work out with these tolerances if the methodology behind compliance with 722.411.4.1 (V) is met?
Thank you very much.
  •      appologies gentlmen, I know I recently had a chat with yourelf in a sim contact thread, where we briefly touched on O-pen- would you have any thoughts on the above origianl point? Out of interest?

    I have a difficulty, in that your original question was around how to interpret a provision of BS 7671. I can't, unfortunately, do that. BS 0 prohibits anyone involved in standards making from providing an "interpretation", because in the UK only a court of law can interpret a standard.

    In this case, though, I believe what you are saying is that a manufacturer has said their product under specific circumstances is "no less safe" - which is really something for the manufacturer to declare.

    In terms of voltage tolerances, we could well be talking about a situation where the charging equipment is subjected to higher voltages than ESQCR provides for (> 253 V), occasionally for long periods, because of renewable generation. This could occur within an installation, in addition to the possibility of it occurring in the network.

    The issue in general, is that whilst renewable generation and G98/G99 say it's OK to go as high as 262.2 V without disconnecting PV and similar inverters, thus meaning that parts of an installation are effectively "overvoltage" for periods of time, this is not reflected in product  standards that are based on BS EN 60038 ... which still expects the steady voltage to be no more than + 10 % (253 V).

    There is also BS EN 50160 to take into account, as well as EMC test standards, which provide for tests for temporary overvoltages, and voltage dips/interruptions. This is accounted for in IET 01:2024 ... but if that has not been adopted by an OPDD manufacturer, there is no "guaranteed ride through" of such conditions.

  • Thank you Graham, with the issue of renewable generation aside, we are seeing issues with the DNOs in that they are stating that the times they will allow over volatge are over certain time periods (meaning so many overvoltages within a set period would result in them stepping down the volatge). The issue here - with chargers that are not auto reset (so to speak) after an over volatge, means a client is resetting a charger multiple times a night. The DNOs are simply shutting off to our requests.

    I think with the overall view points on this - the only option I have or will have is to look to install all equipment in accordance with IET -01 and where we have the issue of over voltage we will need to change equipment over.

    Thank you very much for your reply. 

  • One thought - a thought experiment as it were - AFAIK there's nothing in BS 7671 to prevent you installing one of those "voltage optimisation" units that reduce 240V to 230V or somesuch - if you did that your charge point would be far less likely to trip out - but the entire thing would still comply with BS 7671. Arguably setting the tolerance a little higher is no worse than installing such a unit...

       - Andy.

  • The only issue there Andy, if there was an O-pen fault, the VO would keep the fault within the safe limits and would not be detected. 

    Its one of these situations where we are damned if we do damned if we dont. 

    • The interesting ones always come up when I'm not around ;-).

      Step back from the standard for a moment.
      The O-PEN is just one of a few recognized ways of mitigating the 'small'  risk of a supply-side fault on PME that breaks the neutral ,and leaves single phase installations doing the splits across the phase to phase voltage, and the CPC at some potentially very tingly voltage relative to true earth.. If you have 3 phases on site there are better ways to do this, as the centre of the 3 phases creates a pseudo-ground to compare neutral against, and if you can get far enough away to strike in an electrode you can do rather better even with single phase. 
      The problem is makers using a one-size approach - rather like 'heating engineers' who can do anything but only so long as it is a combi boiler heating installation - but that's another gripe.

      If for example the lost neutral was detected another way,  and so you could totally disable the O-PEN in the equipment (something giving a real equivalent level of safety - perhaps looking perhaps at the neutral voltage relative to an earth electrode ), would we still have a problem from over-voltages ? I don't know, it depends how high and how long they are. 
      'Spikes' to me suggest things that can be filtered as they persist for a small fraction of a mains cycle. I'm not sure if you mean that. Short spikes can be filtered.
      Also the amplitude matters - if all the spikes are topping out at 300V plus then an uplift in trip limits from from 253 to 256 is irrelevant.

      If you never have the voltage below 230, say then the area of the O-PEN unprotected zone can be kept the same fraction, by raising both the under- and over- voltage limits proportionally in step.
      I presume the over-voltages are not so bad that things not protected by the OPEN that share the supply are being regularly damaged ?
      Mike.

  • Thank you Mike,

    The volatges are only sitting about 253 -256 volts maximum, the DNOs as said will do very little, citing it is within their tolerances. 

    As stated, the whole issue is around the fact we cant at resent turn the voltages up unless compliant with IET-01, for the goverance that, that gives us.

  • uWell, "compliant with IET-01, for the goverance that, that gives us." is only a thin top cover- legally think of it like the OSG non binding advice to charger manufacturers. 

    I hope/expect it to become more formalised over time, and before becoming a standard, to have these sort of wrinkles ironed out.

     But right now, 

    "IET 01 is not a designated standard. The IET make no claim that IET 01 is a designated
    standard or that IET 01 can be used as a ‘presumption of conformity"

    as per 

    https://electrical.theiet.org/media/0wvdbopm/iet-01-frequently-asked-questions.pdf   

    Even if it was, it only applies to systems that rely on the correct operation of an  O-PEN for human safety.

    So I'd argue, if you can't use that method, then don't, but do meet the relevant British or international standards another way instead. 

    i.e. follow the maker's advice, and if nervous about that add any alternate means  detect loss of neutral and use that to kick off the supply.

    Mike.


  • if there was an O-pen fault, the VO would keep the fault within the safe limits

    Depends how the VO unit works - if it's just reducing the voltage by a fixed percentage (as I'm fairly sure some do), then chances are the charge point would still trip - just that there's a narrow margin where it may not trip now where is would before. If it was more of a dynamic adjustment (changing taps to try to keep the output at a fixed voltage) and it was able to do so for a large range of voltages, then yes the operation of the open-PEN device could be significantly compromised.

    I wasn't suggesting installing a VO unit though - just making the point that installing one upstream of your open-PEN device isn't prohibited by BS 7671 - so you could have a conforming installation by doing just that. Without the VO, tweaking the upper voltage limit on the open-PEN device could have almost exactly the same effect - so it might be a reasonable argument that doing so results in a level of safety that while it might not be as good as it might be, is still no worse than that provided by an entirely BS 7671 compliant installation. Which is the usual start for justifying any departure from the standard...

       - Andy.

  • uWell, "compliant with IET-01, for the goverance that, that gives us." is only a thin top cover- legally think of it like the OSG non binding advice to charger manufacturers. 

    Same as if published as a PAS ... or even a British Standard that's not a Designated standard.

    Only Designated Standards are afforded presumption of conformity ... that doesn't mean other standards can't be used.

    "IET 01 is not a designated standard. The IET make no claim that IET 01 is a designated
    standard or that IET 01 can be used as a ‘presumption of conformity"

    Quite ...

    The issue is there is no other standard for the functionality at present, so it's up to the manufacturer to put everything relevant into a technical file - given that IET 01 is more than simply a standard to check the device is reliable, meets EMC requirements etc, which perhaps points to the depth of information necessary for a technical file for functionality not covered by a product standard?

    I suppose IET 01 is not the only way - relevant parts of other standards could also be compiled to provide a similar set of information?

  • WOW- I looked at the preamble to IET-01 quoted in this discussion and found a indirect relationship to another current discussion Titled "Earthing and Bonding advice flooded Mobile Steel Training Unit " by Rob Phillips.

    The other interesting item is that the IEEE Spectrum April 2025 on pages 33-37 and page 47 has an article by Wally Rippel and Alan Cocconi that identifies a cheaper and simpler-and just as safe "double ground" circuit that prevents shocks for EV Chargers.

    Peter Brooks

    Palm Bay FL